Baldor Servo Motors

Baldor has a wide selection of high performance AC brushless servo motors, DC servo motors and stainless steel servo motors for the motion control industry. Baldor has been leading the way in energy efficient industrial motors since the 1920’s has been supplying the industry with adjustable speed controls since 1952, and has been supplying servo and motion control since 1983.

Baldor goes beyond the industry standard with innovations to provide reliable performance, while exceeding customer expectations. Some examples of Baldor firsts:

  • stocking of servomotors for with immediate delivery – Baldor’s commitment to provide service
  • extra high insulated stator design for protection Baldor’s commitment to provide quality products
  • superior bearings with improved Exxon PolyrexEM polyurea grease to provide 4 times greater life
  • high temperature 200C moisture resistance, multi-coated copper wire to cope with large current spikes

Whether that means a product from stock, or a specific custom application, Baldor believes in providing customers with choices and is always ready to tackle the most challenging application.

BSM N-Series

Baldor Servo MotorsBaldor’s AC brushless servo motors BSM N-series provide industrial motion control applications with low inertia to attain the highest acceleration capability – to allow you to position rapidly. The BSM N-series is used in the world’s fastest machines and demanding applications.

The N-Series brushless servo motors provide a rugged, durable design with high energy Neodymium-Iron-Boron magnetics. This series provides continuous stall torque capability ranging from 3.9 Lb-In (0.45 N-m) to 354 Lb-In (40 N-m). Peak torque capability is nominally 4 times continuous. This series has the lowest inertia to provide the maximum torque per package size.The BSM motor has been time proven over the years.

The BSM N-series is used in the world’s fastest machines, in industrial motion control applications such as: indexers, form/fill/seal, flying shears, cut-to-length, robotics, insertion, packaging, capping machines, laser trimming, marking/labeling and many other demanding applications.

BSM C-Series

Baldor Servo MotorsThe BSM C-series from Baldor provides industrial motion control machines with an AC brushless servo motor with higher inertia thus providing an excellent match for equipment requiring higher inertial matching. The goal of this series design was to increase torque while reducing package size (comparing to previous Baldor series). The result was a torque increase of up to 50% in some models, with a package reduction of up to 2 inches/50mm.

The BSM C-series provides continuous stall torques ranging from 10 Lb-In (1.2 N-m) to 1062 Lb-In (120 N-m). Peak torques are 3 times continuous. The C-Series provides an economical package best used in applications with higher load inertias.

The rotor is a time proven quality design the reliability has been proven in numerous worldwide applications. The BSM C-series is used in equipment such as: moving webs, machine tool, packaging, factory automation, material handling, printing converting, food packaging, assembly lines, and many other demanding applications.

To learn more about Baldor servo motors, visit the Baldor Website.

 

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Circuit Board Repair

With ever-changing technology in the world of industrial manufacturing, manufacturers of printed circuit boards are always producing new products, and discontinuing boards that are currently in production.This puts the original equipment manufacturer at an advantage, and the end-user of obsolete circuit board products at the mercy of purchasing new circuit boards. Circuit board repair services play a major role in making a decision on whether to upgrade failed equipment or have the failed equipment repaired.

Circuit Board RepairWhen a circuit board fails, minimal production downtime is critical; circuit board repair centers present expeditedsolutions to minimize manufacturers’ downtime by working around the clock to repair failed equipment. Board repair centers can often repair failed equipment and get the repaired equipment back into production before the original equipment manufacturer offers their customer a replacement or repair quote.

Manufacturers & Maintenance Techs work with circuit board repair centers because minimizing downtime while meeting customer demands is critical for production.Original equipment manufacturers often do not communicate in a timely manner with maintenance departments and production teams, and manufacturers can lose thousands of dollars in production loss while waiting for the original equipment manufacturer to offer a solution to failed equipment.

Some manufacturers don’t realize that failed circuit boards can be repaired quicker through repair centers, so these manufacturers send their failed circuit boards to the original equipment manufacturer while waiting for a solution; this can cause the manufacturer production loss, existing customers, and new potential customers, if manufacturers are unable to meet production demands of their customers due to downtime.

Spare Equipment on Crucial Production Lines

For crucial production lines, manufacturers should always keep spare circuit boards, variable frequency drives, servo drives, servo amplifiers, servo motors, pumps, induction motors, and all other equipment that is required for their machines to constantly maintain operations with little to zero downtime. When manufacturers have spare equipment for crucial production lines and a primary piece of equipment fails, it’s important to quickly install the spare equipment to get production back up and running. It is also crucial to immediately send the failed equipment out for repair so there is always a spare piece of equipment on hand; this will ensure that whenever a piece of equipment fails during production, there is always a spare piece of equipment that can be quickly installed to keep manufacturing demands at maximum productivity.

Contact Precision Electric, Inc for circuit board repair or replacement quotes. Precision Electric repairs all industrial equipment for Siemens, Fanuc, Allen Bradley, Eaton Cutler Hammer, AC Tech-Lenze, ABB, Parker-SSD, Eurotherm, G.E., and many others. Precision Electric has been in the repair industry for over 30 years and all repair work performed by Precision Electric, Inc includes a one-year warranty.

Call Toll Free at1-877-625-2402orE-Mail Sales and Support.

 

 

 

ABB DC Drives

ABB DC DrivesABB offers digital based DC drives for a wide variety of applications and in many configurations. ABB DC drives are available in single modules, panel drives, and complete enclosed cabinet variations. ABB DC drives are available in both regenerative and non-regenerative.ABB also offers retrofit and rebuild kits to update the controls for existing drives that are in production. With power ranges from 20 amp – 10 horsepower through 5,200 amp – 3000 horsepower, and packaged solutions up to 20,000 amps; ABB drives are a reliable source for all applications where DC drives are needed.

The ABB DC drive meets requirements of the most demanding applications and with its embedded software functions that offer upgrades to classic installations such as 12-pulse, double motor operation, and field reversal. applications like DC chargers or magnets. ABB industrial drives are available both as complete DC drives and as modules to meet the requirements of the users, OEM’s and system integrators. These drives are highly flexible DC drives can be configured to meet the precise needs of industrial applications.

ABBDCS800 DC drives can be used in a wide range of industrial applications including metals, pulp & paper, printing, material handling, food & beverage, plastics, rubber, extruding, mining, and more.

ABB Industrial DCS800 Series – Overview

ABB DC DrivesThe ABB DCS800 DC industrial drive is the most current DC drive product available from ABB, and combines the newest control technology with a thyristor power platform that has been factory-proven worldwide. The DCS800 is available in a wider power range than any other DC drive in its market. The hardware and software are designed with special features to make installation and configuration simple.

The ABB DCS800-EPx panel drive is a DCS800 power module and associated system components are mounted and wired on a sub-panel. This power module comes ready to be installed into an industrial enclosure; system components include AC Contactor plus optional components.ABB DCS800 DC Panel Drives are also designed to easily replace a Reliance Electric FlexPak 3000 drive. The DCS800 panel drive is available in power ranges from 460 Volt AC – factory or field convertible to 230 Volt -AC power. Horsepower ratings for the DCS800 panel drive is from 10 horsepower through 600 horsepower with normal duty ratings.

ABB DCS800 Enclosed Converters are enclosed drive modules and support hardware that is mounted in an enclosure; intended to power and control DC industrial machines. The comprehensive product range of this product is available with regenerative (4-quadrant) and non-regenerative (2-quadrant) drives in standard 6-pulse or 12-pulse configurations. The cabinets have a continuous current rating which ranges from 18 amps up to 9,800 amps. (19,600 amps possible with parallel units.) Supply voltages range from 230 to 1200 Volts A.C. Custom configurations are possible with a wide range of optional components, including motor blower starter, 24 Volts D.C. supply, external field supply, multiple drives, Advant (AC 800M) controller and S800 Input / Output system.

To learn more about ABB DC drives, please visit the ABB Website.

 

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Hitachi SJ700 Motor Drives

Hitachi SJ700 Motor DrivesHitachi industrial SJ700 Series AC Variable Speed Drives and inverters are the first off-the-shelf units with integral easy sequence programmable functionality (EzSQ) as a standard feature. The SJ700 Series inverters can handle complex applications with ease because of the new Easy Sequence (EzSQ) programming software, precise positioning, and safe stop according to EN954-1. The SJ700 AC Variable Speed Drive is undoubtedly the most powerful in its class.

Hitachi America, Ltd. is one of the leading suppliers of AC variable frequency motor drives that are utilized for an array of applications in the Americas. Hitachi industrial AC variable frequency drives are equipped with several advanced features, and deliver unprecedented performance, reliability, and flexibility. Hitachi holds deep expertise in manufacturing new generation AC variable frequency motor drives that offer high level functionality and accuracy.

Hitachi SJ700 Motor drives are a result of high degree of commonality between models and user-friendly configuration software, making them easy to install, program, and maintain. With our broad lineup of industrial AC variable frequency drives, Hitachi aims at providing an economical solution for industry’s most challenging applications.Explore just a few of the high-level features of Hitachi industrial SJ700 Series AC Variable Speed Drives below:

Hitachi SJ700 Specifications

Hitachi SJ700 Motor DrivesThe Hitachi SJ700 Series motor drives are available in voltage ranges from 200-240 Volt, 3 Phase; in power ratings from 1 Horsepower up to 50 Horsepower.

The Hitachi SJ700 Series motor drives are are also available in voltage ranges from 380-480 Volt, 3 Phase; in power ratings from 1 Horsepower up to 600 Horsepower.

Hitachi SJ700 Series Motor Drives are stocked products in nearly every horsepower; this is to keep production at a maximum and downtime to a minimum for manufacturing facilities across the Americas. Hitachi Drives can be expedited for immediate shipment to manufacturers across the Americas through Hitachiintegration or distribution channels.

 

  • Hitachi SJ700 motor drives feature High Starting Torque
  • (200% at 0.3Hz.)
  • (75 to 132kW : 180% at 0.3Hz, 185kW
  • 150%, at 0.3Hz)

Hitachi exclusive zero hertz domain sensor less vector control are designed with high accuracy & improved auto-tuning function. The SJ700 offers full vector control with feedback option; (torque control, position control)

Global Standards

  • Conformity to global standards. CE, UL, c-UL, C-Tick approvals.
  • RS-485 communication port with Modbus
  • RTU protocol is available
  • Compatibility with networks such as DeviceNetTM and PROFIBUS
  • Logic input & output terminals are selectable for sink & source logic.
  • Wide Input power voltage range.

To learn more about the Hitachi SJ700 Motor drives, please visit the Hitachi Website.

Questions? Let Precision Electric, Inc. Help. Call Toll Free at1-877-625-2402orE-Mail Sales and Support.

 

Information Source:

http://www.hitachi-america.us/

 

 

 

 

 

 

 

 

Variable Frequency Drives for Pumps

Variable Frequency Drives for PumpsVariable Frequency Drives are used in applications ranging from small industrial fans to the largest of oil refinery, centrifugal pumps and compressors.About one third of the world’s electrical energy is consumed by electric motors in fixed-speed centrifugal pumps, fan and compressor applications. Variable Frequency Drives worldwide market towards most industrialapplications is still relatively small. The main advantage of variable frequency drives highlight significant energy efficiency improvement for obsolete and older technology via a retrofit with an alternating current electric motor and variable frequency drive installation.

Variable frequency drives for pumps use a built-in, solid state controller with apower electronics conversion system consisting of three main systems: a bridge rectifier, a direct current module, and the variable frequency inverter.Most variable frequency drives for pumps use alternating current (AC) power thatconverts the AC power line input as alternating current output. In some pump applications, variable frequency drives are configured as DC-AC drives. Some variable frequency drives for pumps can also be uniquely setup and used for a single phase to three phase converter on electric alternating current (AC) motors.

Operator Interface Control Modules

Variable Frequency Drives for PumpsToday, most variable frequency drives for pumps include an operator interface which is also known as a keypad operator interface. The keypad operator interface usually includes buttons or touchscreen technology so the operator can adjust the electric motor’s speed (RPM), program speed functions, and start, stop or control the motor from forward to reverse; or reverse to forward. Remote keypads are also available for most variable frequency drives so the operator can control their pump application from a different location other than where the variable frequency drive is located. Variable frequency drives for pumps also include input / output wiring terminals for connecting separate controls that include switches, additional operator interface modules, push buttons, emergency stop buttons, networking access via a personal computer (PC), laptop, and other industry-specific control modules that help conserve the overall lifespan of electric motors while reducing energy costs via power usage.

The drive’s operator interface also provides a means to operate and configure the variable frequency drive to accelerate and decelerate the speed of an electric motor in the operator’s desired time frame. Variable Frequency Drives for Pumps are configured to adjust the operating speed (RPM) which helps reduce electric motor failure because most electric motors do not need to operate at full load speed (RPM) to the equipment in which the electric motor is operating.

Variable Frequency Drives for Pumps can also be configured with other operator control functions such as starting an electric motor in either forward or reverse, adjusting the original motor speed with additional process control modules, and programming control via the variable frequency drive parameter setup to start and stop electric motors in several different variations. There are three main types of variable frequency drives that can be used for pumps; The most common type an alternating current (AC) variable frequency drive. Older technology types of variable frequency include direct current (DC) drives and Eddy Current motor drives but most of these products eventually are replaced / retrofitted with an AC electric motor and an AC Variable Frequency Drive.

 

 

Information Sources:

http://en.wikipedia.org/wiki/Variable-frequency_drive

 

 

ABB Frequency Converters for Waste Water Treatment Plants

ABB now offers the ACQ550 Series variable frequency converter to protect, supply and recycle water.System reliability, pump efficiency and asuite of industry-specific controls enable waste water treatment plants to successfully maintain a reliable watercycle management system.With this in mind, ABB designed a variablespeed AC drives specifically for Water/Wastewater environments and applications.These devices are available, as standard, forpanel-mounting or factory direct NEMA-1,drip-proof NEMA-12 or outdoor-rated NEMA-3Renclosures.

A water industry start-up assistant resides withinthe intuitive, full graphic display panel to aidin commissioning submersible, centrifugal orpositive displacement pumps. This control panelcan also be mounted remotely, or on the coverof the drive, and used to upload, store anddownload parameters in multiple drive setups.

Application Control

The extensive library of pre-programmed,water-specific application macros allowsrapid configuration of inputs, outputs,and parameters to maximize convenienceand minimize start-up time. To simplifytroubleshooting, the drive uses a real-timeclock, which allows for accurate time stampson faults, resets and more. Two integral optionslots, that can be configured for additional relayoutputs (i.e. drive status indications, timedor pump staging applications) or a variety ofdifferent communication bus adapters, are atyour disposal.

Cost savings

ABB Frequency Converters for Waste Water Treatment PlantsThe ABB ACQ550 variable frequency converter is designed for solutions to give wastewater treatment plants the mostflexible motor control performance throughtwo standard modes: Scalar (V/Hz) for typicalpumps; and Sensorless Vector for the moredemanding applications. By using eitherthese modes, the drive will have accurate speed control ofany standard induction motor.

ABB designed the ACQ550 to save save energy by applying variable electronicspeed control to pumps and pumpingsystems. These savings can be achievedover bypass or valve-operated flow control,traditional diesel driven systems or across theline operations. The Affinity Laws of physicsdefine the relationship between pumpsand the power they require. On centrifugalpump applications, the power requirementof the pump varies by the cube of the speed.Electronically reducing the pump speed by20% will typically cut energy costs in half.Designed for waterThe ACQ550 – which ranges from 1 to 550HP – is well-suited to meet customer demands, fromthe simplest pumping applications, through themost demanding.Introducing an industry-driven approach, a growing network of Water and Wastewater experts, and the new ACQ550 industry-specific variable frequency converter.

To learn more about the ABB ACQ550 product, visit the ABB Website.

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Types of Variable Frequency Drives

There are 3 general types of variable frequency drives:

  • Eddy Current Drives
  • DC Drives
  • AC Drives

Each type of variable frequency drive can be divided into different variations. Every variable frequency drive system operates an electric motor and a speed control unit. Variable frequency drive technology in today’s manufacturing processes mainly consist of solid state electronic components in a single control system. Older variable frequency drive systems use mechanical moving parts that in short periods of time, result in equipment failure due to worn parts from constant motion.

DC Motor Drives

Types of Variable Frequency DrivesDC motors have a rotating armature winding (winding in which a voltage is induced) but non-rotating armature magnetic field and a static field winding (winding that produce the main magnetic flux) or permanent magnet. Different connections of the field and armature winding provide different inherent speed/torque regulation characteristics. The speed of a DC motor can be controlled by changing the voltage applied to the armature or by changing the field current. The introduction of variable resistance in the armature circuit or field circuit allowed speed control. Modern DC motors are often controlled bypower electronicssystems called DC drives.

DC drives are also known as DC Motor Speed Control Systems.The speed of a DC motor is directly proportional to armature voltage and inversely proportional to motor flux; either armature voltage or field current can be used to control the motor speed. DC Motors have become expensive and today most DC motor speed control systems are retrofitted with an AC induction motor and AC variable speed drive. AC variable frequency drives are less expensive than DC Drive systems, are more available and are more energy efficient than DC Drive systems.

Eddy Current Motor Drives

Types of Variable Frequency DrivesAn eddy currentdrive consists of a fixed speed motor and an eddy current clutch. The clutch contains a fixed speed rotor and an variable speed rotor separated by a small air gap. A direct current in a field coil produces a magnetic field that determines thetorquetransmitted from the input to the output rotor. The controller provides closed loop speed regulation by varying the clutch current, allowing the clutch to transmit enough torque to operate at the desired speed. Speed feedback is provided by an integral AC tachometer.

Eddy current drives are less efficient than all other types of variable frequency drives.Nearly all eddy current motor drive systems are obsolete today. Eddy Current motor drives were designed and manufactured decades ago and there are very few manufacturing facilities across the globe that still use them in production. When an Eddy Current motor drive system fails, it’s usually too expensive to repair and impossible to replace. When an Eddy Current motor drive reaches the end of its life cycle and can no longer be repaired, manufacturers retrofit the Eddy Current Drive system with an AC Induction Motor and an AC Variable Frequency Drive system.

AC Motor Drives

Types of Variable Frequency DrivesAC variable frequency drives are also known as, VSDs (variable speed drives), inverters, AFDs (adjustable speed drives), and micro drives. AC variable frequency drives are used in many applications such as AC Servo Systems, Air Compressors, Conveyor Systems, Lathes, Mills, Food Processing production lines, Waste Water treatment systems, Submersible Pumps, HVAC fans and blowers, and many more applications in the industrial manufacturing world.

Approximately one third of the world’s electrical energy is supplied by electric motors in fixed-speed centrifugal pump, fan, and air compressor applications. This proves thatsignificant energy efficiency improvement opportunities are available in the industrial manufacturing world if older DC motor speed control systems and eddy current drive systems are retrofitted with AC variable frequency drive systems.Most industrial manufacturers replace their eddy current and DC variable frequency drive systems with AC variable frequency drive systems. Today, technology has reduced AC variable frequency drive systems’ cost, physical size, and has improved performance through advances in semiconductor switching devices, simulation, control techniques, and control hardware and software.

Manufacturers across the globe capitalize on AC variable frequency drive technology to save money on their utility bills, increase quality control, decrease production downtime, and improve overall efficiency on production lines.

 

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Fanuc Servo Motors

The newer / updated version of this post can be found in the following link:

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FANUC develops and manufactures state-of-the-art automation products and solutions. The product range includes both entry-level and complex CNC products with high-speed functions, digitally controlled servo motors and spindle motors, and user-friendly operator interfaces.The FANUC CNC system is installed in the machine in the form of a productive CNC package complete with CNC, amplifier, motors, I/O modules and operator panel. Such a complete CNC concept promises that the components are coordinated to optimum effect, offering the highest performance and productivity.

There are many ways in which the productivity of machine tools can be influenced. First and foremost, FANUC dedicates more than 30% of its employees to R&D to provide the most reliable, efficient and innovative CNC systems available – ensuring the very lowest Total Cost of Ownership. Fanuc designs their CNC systems to have the highest Mean Time Between Failure (MTBF) in the industry 17 to 32 years on Fanuc’s current CNC systems. No other manufacturer can compete to this.

Fanuc ALPHA i and BETA i Series

Fanuc Servo MotorsThe Fanuc ALPHA i Series servo motors utilize rare earth magnet technology and are designed for compact high-speed precision machines, providing ultra-smooth rotation and superior acceleration. They are available with an input voltage of either high-voltage or 200V. The Series ALPHA iS high-voltage motors cover a maximum torque range of 2 to 3000Nm and the 200V motors cover the range of 2 to 500Nm. The Series ALPHA iF high-voltage motors cover a maximum torque range of 4 to 22Nm and the 200V motors cover a maximum torque range of 1 to 40Nm.The Fanuc BETA i Series servo motors offer a high-performance to cost ratio that is ideal for commodity machine tools and peripheral devices. These reliable 200V servo motors feature a compact housing and offer a maximum torque range from 0.2Nm to 22Nm. The use of the latest technologies ensures smooth running, high power in short cycles and an improved stall torque.

Fanuc DiS and LiS Series

The Fanuc DiS Series synchronous, built-in torque servo motors are ideal for rotary tables and rotary axes for 5-axis machines. They feature low ripple torque, an angular acceleration of over 100,000 degrees/s2 and maximum speeds of up to 1,000 rpm, depending on the model. Through the use of rare-earth magnets they attain a maximum torque range of 22Nm to 3000Nm in both high-voltage and 200V configurations.

Fanuc Servo MotorsThe Fanuc Linear Motor LiS Series set new standards for acceleration, precision and speed – delivering high gain and rigidity with excellent path accuracy. Unlike conventional drives they work without any force transmission mechanisms – making machine design and maintenance easier. In conjunction with the digital amplifiers from FA NUC, they attain maximum acceleration values of up to 340 m/s2 and speeds of 4 m/s. They can generate peak forces of 300N to 17,000N in both high-voltage and 200V configurations and are offered in variety of motor shapes available to match mechanical requirements.

Precision Electric offers Fanuc servo motor repair to manufacturers globally; Precision Electric has over 30 years experience with industrial electrical equipment. Precision Electric is open 24 hours a day to meet the service demands of industrial manufacturers. Contact Precision Electric for Fanuc servo motor repair quotes or Fanuc servo motor replacement quotes.

Questions? Let Us Help. Call Toll Free at1-877-625-2402orE-Mail Sales and Support.

 

Information Reference:

http://www.fanucrobotics.com/

 

 

 

Variable Frequency Drive Repair Services

Variable Frequency Drive Repair ServicesOriginal equipment manufacturers of variable frequency drives constantly produce new variable frequency drive products and discontinue variable frequency drive products that are currently in production across the globe. This puts the original equipment manufacturer at an advantage, and the end-user of obsolete variable frequency drive products at the mercy of purchasing new equipment in place of obsolete, discontinued products. When a drive fails, minimal production downtime is critical; this is where variable frequency drive repair services present expeditedsolutions; to minimize manufacturers’ downtime by working around the clock to repair failed drive equipment. Drive repair service centers can often repair failed equipment and get the repaired equipment back into production before the original equipment manufacturer even offers their customer a replacement or repair quote.

Maintenance technicians work closely with drive repair service centers because drive repair centers are the backbone of minimizing downtime while maximizing productivity for manufacturers. Once the original equipment manufacturer doesn’t communicate with the maintenance department or production team who sent them the failed equipment in a promptly manner, the manufacturer can lose thousands of dollars in production loss while waiting for the original equipment manufacturer to offer a solution to their failed equipment.Most manufacturers don’t realize that failed variable frequency drives can be repaired quicker through drive repair service centers, so these manufacturers send their failed equipment into the original equipment manufacturer; which causes the manufacturer to lose production loss, existing customers, and new potential customers; since manufacturers are unable to meet production demands of their customers due to production downtime.

Spare Equipment on Crucial Production Lines

Variable Frequency Drive Repair ServicesFor crucial production lines, manufacturers should always keep spare variable frequency drives, servo drives, servo amplifiers, servo motors, PCB’s, pumps, induction motors, and all other equipment that is required for their machines to be able to constantly maximize production with little to zero downtime. When manufacturers have spare equipment for crucial production lines and a primary piece of equipment fails, it’s important to quickly install the spare equipment to get production back up and running, and it’s also crucial to send the failed equipment out to a facility who offers variable frequency drive repair services. This will ensure that whenever a piece of equipment fails during production, there is always a rebuilt spare piece of equipment that can be quickly installed to keep the production demands at maximum productivity.

If your maintenance or manufacturing team ever needs a repair quote or replacement quote for any of your variable frequency drives, PCB’s, servo equipment, PLC & automation products, or any other industrial related equipment, contact Precision Electric for immediate solutions. Minimize your Downtime. Maximize your Productivity.

Questions? Let Us Help. Call Precision Electric Toll Free at1-877-625-2402orE-Mail Sales and Support.