ABB 100 HP DCS800 Series Open Chassis Enclosed Variable Frequency Drive (Regenerative) | 208 – 240 VAC or 400 – 480 VAC, 3 Phase Input | 240 VDC (0 – 240 VDC) | 500 VDC (0 – 500 VDC) DC Output | 166 Amps DCS800-S02-0200-05

Product Features

The DCS800 DC industrial drive from ABB combines a powerfulcontroller with a thyristor power platform that has beenproven in factories all over the world. The DCS800 boasts awider power range than any other DC drive on the market. Thehardware and software are designed with you, the user in mind.Special features make installation and configuration simple andallow you to customize the application to your needs

Widest available power andvoltage range in the industry;Customizable with AdaptiveProgramming and optionalControl Builder; Easy tostart up

[php]global $product; echo $product->get_sku();[/php] – Product Highlights:

The drive meets the requirements of the most demanding drive applications. Embedded software functions offer upgrades to all classic installations like 12-pulse, double motor operation, and field reversal.

• 5 to 3250 HP
• Reduced installation and commissioning work
• Internal three phase field power supply without additional external hardware (D1-D5)
• Excellent control performance up to highest dynamic application in field weakening operation
• All ACS800 PC tools (via DDCS) can be connected
• Able to be customized to your needs with Adaptive Programming and with option Control Builder
• Flexible fieldbus system with numerous internally mountable fieldbus adapters
• Virtually all DCS800 component parts are suitable for recycling
• Coated circuit boards as standard

DriveWindow Light is an easy-to-use tool for your PC for start up and maintenance of your ABB drive. It is included with every DCS800 drive and has the following features:

• User interface tool to view and set parameters
• Startup Assistant tool
• Adaptive Programming (AP) tool

It supports a wide range of ABB industrial drives, including ACS350, ACS550, ACS800, as well as the DCS800.

Technical documentation forABB Drives isavailable in our Technical Library.

Superior Drive Performance:

[php]global $product; echo $product->get_sku();[/php] – Performance Features:

• Basic control
  • Transducer and transducerless operation
  • Macros to simplify setup
  • High-speed serial via Ethernet, ControlNet, etc.
  • On/Off control with pulsed or maintained inputs
  • Field heating
  • Adaptive Programming
  • Remembers two sets of motor parameters
  • Drive position display
  • Save parameter set to PC or keypad
• Motor Control
  • Easily switches between local control via keypad and remote control via digital I/O or high-speed network
  • Window speed control
  • Flying start
  • Field reversal, boost and opti-torque
  • Motor pot up and down control
• Drive Configurations
  • Stand-alone
  • Master-follower (up to 10 followers)
  • 12-pulse operation
  • Hard-parallel operation (D7 only)
• Inputs and outputs
  • All user-designated inputs and outputs
  • Relay output for AC or DC contactor control
  • Motor brake control, including torque proving input
  • Motor temperature sensor monitoring
  • High speed DC breaker monitoring
• Faults and Diagnostics
  • Fault logging with time and date stamp
  • Diagnostic assistant activates when fault occurs

[php]global $product; echo $product->get_sku();[/php] – Drive Specifications:

• Input ratings
  • Input Voltage range
    • 230 VAC through 990 VAC; 1190 VAC available upon request
  • Input Voltage tolerance
    • 10% continuous; 15% up to 0.5 sec.
  • Phase
    • 3 Phase
  • Frequency
    • 50 Hz 2%, 60 Hz 2%
  • Short circuit rating
    • (UL 508a) 65,000 rms symmetrical Amperes through D4; 100,000 rms symmetrical Amperes D5 through D7
• Output ratings
  • Horsepower
    • 5-250 HP @ 230 VAC;
    • 10-3000 HP @ 460 VAC;
    • 200-3250 @ 600 VAC;
    • 700-4000 @ 690 VAC
  • Normal duty overload
    • 110% for 60 seconds every 10 minutes
  • Standard duty overload
    • 150% for 30 seconds every 15 minutes
  • Heavy duty overload
    • 150% for 60 seconds every 15 minutes
  • Motor types
    • DC wound-field motors
    • DC series-wound motors
  • Accel/decel
    • 0.01 to 30,000 sec
• Control Power Connection
  • Input Voltage
    • 115 VAC or 230 VAC auto sensing, 45 – 65 Hz.
  • Power consumption
    • 120 VA
• Motor armature
  • Output Voltage
    • 2Q (S01): 0 to 1.15 * input voltage; 4Q (S02): 0 to 1.03 * input voltage
  • Current
    • See rating tables or DCS800 Hardware Manual
• Motor field
  • Type
    • D1 – D4: Internal, current controlled, full wave half controlled thyristor/diode bridge
    • D5 – D7: External, see DCS800 Hardware Manual
  • Input Voltage
    • D1 – D4: 3 phase, internally fused (shares armature line power) Output Voltage
    • D1 – D4: 0 to 1.35 x Input Voltage
  • Output current
    • D1: 0.3 to 6 A;
    • D2: 0.3 to 15 A;
    • D3: 0.3 to 20 A;
    • D4: 0.3 to 25 A

[php]global $product; echo $product->get_sku();[/php] –ProtectiveFeatures:

• Armature overvoltage
  • Armature Voltage exceeds limit
• Armature overcurrent
  • Armature current exceeds limit
• Armature current rise maximum
  • Change in armature current exceeds limit
• Field undercurrent
  • Field current below minimum limit
• Field overcurrent
  • Field current exceeds limit
• Motor thermal protection
  • Actual or estimated motor temperature exceeds limit
• External fault & alarm
  • Rising or falling edge of digital input triggers alarm or fault
• Speed feedback monitor
  • Compares actual speed to speed measured by motor EMF
• Motor overspeed
  • Motor speed exceeds limit
• Current ripple
  • Amplitude of AC current component of DC armature current exceeds limit
• Input Voltage monitor
  • Line voltage above or below normal range
• Local control loss (panel loss)
  • Loss of signal from control panel while panel is speed reference
• Communication control loss
  • Loss of signal from fieldbus (e.g., Ethernet IP) while fieldbus is speed reference

[php]global $product; echo $product->get_sku();[/php] – Environmental Ratings:

• Temperature
  • 0 to 40 C (32 to 104 F);
  • 0 to 55 C (32 to 132 F) w/ derate
• Cooling
  • Forced air
• Enclosure
  • UL Type Open (IP00)
• Altitude
  • Sea level to 3300 ft (1000m); up to 6600 ft (2000m) derate 1% per 330 ft (100m); up to 10,000 ft (3000m) contact ABB
• Humidity
  • 5% to 95% RH non-condensing down to 5C; 5% to 50% RH non-condensing 0 to 5 C
• Vibration
  • D1 – D4: 1.5mm @ 2 to 9 Hz, 0.5g @ 9 to 200 Hz;
  • D5-D7: 0.3mm @ 2 to 9Hz, 0.1g @ 9 to 200Hz
• Shock
  • D1 – D4: 7 g / 22 msec;
  • D5 – D7: 4 g / 22 msec

[php]global $product; echo $product->get_sku();[/php] –Input / OutputRatings:

• Speed feedback / accuracy
  • Speed resolution
    • With encoder 0.005% of nominal speed; with analog tach 0.1% (16 bits)
  • Cycle time, speed and current controller
    • 2.77 msec at 60 Hz, 3.33 msec at 50 Hz
  • Step response, current controller
    • 5 msec
  • Speed feedback
    • EMF (transducerless),
    • analog tach,
    • encoder,
    • 2nd encoder with RTAC,
    • Resolver with RRIA-01 or FEN-21
  • Analog tach Voltage
    • 8-30 Vdc,
    • 30-90 Vdc,
    • 90-270 Vdc
  • Pulse encoder Voltage
    • 5 Vdc,
    • 12 Vdc,
    • 15 Vdc,
    • 24 Vdc
  • Analog inputs
    • AI1 & AI2 Voltage config
      • -10 Vdc to +10 Vdc, Input Resistance RI = 200 kOhms
    • AI1 & AI2 current config
      • 0 to 20 mA, Input Resistance RI = 250 Ohms
    • AI3 & AI4 Voltage only
      • -10 Vdc to +10 Vdc, Input Resistance RI = 200 kOhms
    • Common mode range
      • 15 V
    • Resolution
      • 15 bit + sign bit
    • Input update time
      • AI1 & AI2 = 2.8 msec;
      • AI3 & AI4 = 5 msec
  • Analog outputs
    • Two (2) programmable Voltage
      • -10 Vdc to +10 Vdc, maximum load of 5 mA
    • One (1) dedicated armature current output
      • 4 Vdc = 325% of rated motor current entered in Parm 99.03
    • Resolution
      • 11 bit + sign bit
    • Output update time
      • 5 msec
  • Digital inputs
    • Eight (8) digital inputs
      • 24 Vdc, (-15%) to max of 48 Vdc
    • Logical switch thresholds
      • Below 7.3 Vdc = status 0; above 7.5 Vdc = status 1
    • Input current
      • 5 mA
    • Filter time constant
      • 2 msec
    • Input update time
      • DI1 to DI6 = 5 msec,
      • DI7 & DI8 = 2.8 msec
    • Internal 24 Vdc for digital inputs
      • 24 Vdc, 125 mA, short circuit proof; external 24 Vdc allowed
  • Digital outputs
    • Seven (7) Digital Outputs
      • Transistor for signal driving only
    • Signal level
      • Status 1 = 22 Vdc at no load
    • Output updating time
      • 2.8 msec
  • Relay output
    • One (1) relay output
      • Normally open (NO) factory set for AC line contactor control
    • Maximum switching current
      • 3 A at 24 Vdc or 115/230 Vac;
      • 0.3 A at 120 Vdc
    • Isolation test voltage
      • 4 kVac, 1 minute
    • Output updating time
      • 2.8 msec
  • Digital encoder
    • Encoder Voltage supply
      • 5 Vdc @ 250 mA max;
      • 24 Vdc @ 200 mA max (default is 5 Vdc selected via S4 jumper)
    • Encoder mode
      • Single ended or differential (default is differential selected via S4 jumper)
    • Pulse encoder voltage
      • 5Vdc or 24 Vdc;
      • 12 Vdc with IOB-3;
      • 15 Vdc with RTAC-01
    • Maximum input frequency
      • 300 kHz
  • Fuse protection
    • AC line
      • D1 – D4: External semiconductor fuses required (3); See ratings table in DCS800 Hardware Manual
      • D5 – D7: Internal semiconductor fuses included
    • DC load (4Q S02 only)
      • (2) semiconductor fuses; see ratings table in DCS800 Hardware Manual
  • Input impedance
    • Line reactor or isolation transformer
      • Customer-s