The ACS380 Series machinery drive is designed to function with various types of AC motors seamlessly. This makes the ACS380 series ideal for applications like conveyors, mixers, extruders, winders, and cranes. These applications demand a robust drive which is met by the ACS380 series drive.
Extensive testing was performed during production to ensure that the ACS380 series machinery drives conform to strict reliability and durability requirements. The drives are also enclosed with an IP20 casing, and the conformal coating is used to protect the circuit boards.
ABB has engineered the ACS380 drives to deliver consistent performance in harsh conditions. The drives are expected to function in environmental temperature up to 50°C without derating. A foil coated control panel and a galvanically-isolated Fieldbus further increased the robustness of the ACS380 drives.
Applications of different nature will find the ACS380 drives a good fit. The drives support a diverse power range of 0.25 to 22 kW, and both single (200 to 240 V) and 3-phase voltages (380 to 480 V). System installers can also opt for an EMC-filter variant to minimize installation cost.
Configuration and commissioning the ACS380 drives is made simple with the built-in display panel. The display interface allows technicians to set up parameters of the drive easily. Adaptive programming can be performed on the ACS380 drives, thus eliminating the need for additional PLCs in some configurations.
Set up time on the ACS380 series may further be reduced if the engineer is familiar with the ABB all-compatible drives programming. The ACS380 drives shared similar parameter interface with other units in the same family.
Key features of the ACS380 drives.
- 25 to 22 kW, 200 to 480 V
- Unified height and depth of the IP20 product family simplifies wiring in cabinet installations
- Preconfigured drive variants for connecting the drive quickly to the customers automation system
- Adaptive programming for fine tuning the application functionality
- Built-in icon based interface for easy configuration
- Integrated safety with safe torque off (STO) as standard
The ABB machinery micro drive ACS380 includes all your machine building needs in one drive.
ACS380-040S-17A0-4If you are a system integrator, original equipment manufacturer or panel builder, the ACS380 is ABBs top tier micro drive. It is focused on material handling, food and beverage applications, processing of rubber, plastic and wood. You have a cost effective, versatile drive offering the best connectivity in its class. Installation and commissioning is simple and easy, saving you labor time.
ACS380-040S-01A8-4 - Product Highlights:
- 0.37 to 22 kW/0.5 to 30 hp
- Optimized design for cabinet installations saves space and installation time
- Wide range of fieldbus adapters available offer flexible connectivity
- Vector control capable of running both asynchronous motors and permanent magnet motors
- Simple and visual sequence programming to make independent and repeatable operation sequences
- Wall-mounted IP66/67 product variant up to 7.5 kW / 10 hp for harsh environments
- Pre-defined application macros for quick basic setup
- Unified height and depth of the IP20 product family simplifies wiring in cabinet installations
Technical documentation for ABB Drives is available in our Technical Library.
ACS380 Series Features
ACS380-040S-01A8-4 - 1. ACS380 Series Automation Integration
The ACS380 can be integrated into a larger industrial automation network with ease. Its Modbus-RTU interface allows the drive to be plugged into an existing network. With a set of pre-configured Fieldbus protocols, the drive is ready to establish communication with the control server.
ACS380-040S-01A8-4 - 2. ACS380 Series Versatile Motor Control
The ACS380 series machinery drives can be configured to meet a diverse range of motor requirements. The drive can be made to function reliably for systems with high starting torque, accurate speed control, stable torque or tolerance for sudden load variations.
ACS380-040S-01A8-4 - 3. ACS380 Series Connectivities
Depending on the project requirements, the ACS380 series can be customized with the available connectivity modules. Various types of control panels are available to facilitate configuration and maintenance of the drive.
System installers also have the choice of network adapters for different Fieldbus protocols. Extended I/O modules, including an encoder interface, are also available as options for the ACS380 series.
Superior Drive Performance:
ACS380-040S-01A8-4 - Modes Of Operation:
- V / Hz (Constant or Variable)
- Variable Torque Control
- Open-Loop Vector Control
ACS380-040S-01A8-4 - Performance Features:
- Worldwide availability and service
- Exceptionally compact drives and uniform design
- Quick commissioning with application macros and panel assistants
- Safe torque-off function (SIL3 ) as standard
- Sensorless vector control for induction and permanent magnet motors
- Built-in brake chopper
- High protection class variants for demanding environments
ACS380-040S-01A8-4 - Drive Specifications:
- 2 Analog Inputs (0 - 10 VDC, 2 - 10 VDC, 0 - 20 mA, 4 - 20 mA)
- 1 Analog Output (0 - 20 mA)
- 5 Digital Inputs (12 - 24 VDC with internal or external supply)
- 1 Digital / Frequency Output (PNP)
- 1 Relay Output (12 to 250 VAC or max 30 VDC)
- 0 - 599 Hz operating frequency
- 4 - 16 kHz switching frequency
Saving Time In Installation And Commissioning
The drive’s compact and uniform dimensions facilitate multiple drive solutions and cabinet installations. Different mounting options enable flexible installation in restricted spaces. With the FlashDrop tool the drive can be pre-configured in seconds without powering the drive. The drive’s application macros and assistants enable fast and easy commissioning.
Saving Cost With Cutting-Edge Intelligence And Flexibility
Up to eight pre-set sequences of operations can be created in minutes with the drive’s PC tool to reduce the need for external PLC components. Versatile fieldbus connectivity to most PLCs on the market is also available. The drive includes Safe torque-off function as standard helping machine builders to fulfill the latest machinery directives.
Additional features include Speed Compensated Stop. This makes the drive ideal for material handling applications that require precision stopping that is independent of variations in process speed. For demanding environments high protection class variants are available in IP66/IP67/UL Type 4X classes that are NSF certified.
ACS380-040S-01A8-4 - Popular Applications Include:
- Booster pumps
- Irrigation systems
- Level control
- Centrifugal fans
- ... And many others!
ACS380-040S-01A8-4 - Global Standards:
- UL (North America)
- cUL (Canada)
- CE Low Voltage Directive (EN61800-5-1) (Europe)
- GOST (Russia / Ukraine)
- C-Tick (Australia / New Zealand)
- Low voltage Directive 2006/95/EC with supplements
- Machinery Directive 2006/42/EC
- EMC Directive 2004/108/EC with supplements
- RoHS compliant
ACS380-040S-01A8-4 - Environment:
- Ambient Temperature: -10 Degrees Celsius to 50 Degrees Celsius
- Relative Humidity: 10% to 95% Non-Condensing
ACS380 Other Features
ACS380-040S-01A8-4 - 1. Pre-installed Fieldbus Protocols
- PROFIBUS DP, DPV0/DPV1
- CANopen®
- EtherCAT®
- Two port EtherNet/IP™, Modbus TCP, PROFINET IO
- EtherNet/IP™, Modbus TCP, PROFINET IO
- PowerLink
- CANopen®
ACS380-040S-01A8-4 - 2. Control Panel Types
- Standard Control Panel
- Assistant Control Panel
- Bluetooth Control Panel
- Basic Control Panel
ACS380-040S-01A8-4 - 3. Mains connection
- Voltage and power range :
- 1-phase, 200 to 240 V, +10%/-15% 0.25 to 2.2 kW
- 3-phase, 380 to 480 V, +10%/-15% 0.25 to 22 kW
- Frequency : 50/60 Hz ± 5%
ACS380-040S-01A8-4 - 4. Common DC connection
- DC voltage level:
- -1 types 270 to 325 V ±10%
- -4 types 485 to 620 V ±10%
- Charging circuit : Internal charging circuit
ACS380-040S-01A8-4 - 5. Motor connection
- Voltage : 0 to U N, 3-phase
- Frequency : 0 to 599 Hz
- Motor control :
- Scalar control
- Vector control
- Switching frequency : 1 to 12 kHz, default 4 kHz
- Dynamic braking :
- Flux braking (moderate or full)
- Resistor braking (optional)
ACS380-040S-01A8-4 - 6. Motor control performance
- Speed control performance, open loop
- Static accuracy: 20% of motor rated slip
- Dynamic accuracy : 1%s with 100% torque step
- Speed control performance, closed loop
- Static accuracy : 0.1% of motor rated speed
- Dynamic accuracy : <1%s with 100% torque step
- Torque control performance
- Torque step rise time : < 10 ms, rated torque step
- Non-linearity : ±5% with rated torque
ACS380-040S-01A8-4 - 7. Braking power connection
- Brake chopper : Built-in brake chopper as standard
- Brake resistor : External resistor connected to drive
ACS380-040S-01A8-4 - 8. Functional safety
- Built-in safety features :
- Safe torque off (STO) acc. to EN/IEC61800-5-2: IEC61508 ed2: SIL 3, IEC 61511: SIL 3, IEC 62061: SIL CL 3, EN ISO 13849-1: PL e
ACS380-040S-01A8-4 - 9. Environmental limits (Ambient temperature )
- Transportation and storage : -40 to +70 °C (-40 to +158 °F)
- Operation : -10 to +50 °C (14 to 122 °F), with derating up to 60 °C (except R0, which has max temperature of 50 °C)
- Cooling method : Air-cooled, dry clean air
- Altitude :
- 0 to 4000 m, (0 to 13000 ft) for 400 V units (see allowed power systems in HW manual)
- 0 to 2000 m, ( 0 to 6600 ft) for 200 V units derating above 1000 m (3300 ft)
- Relative humidity : 5 to 95%, no condensation allowed
- Degree of protection : IP20 as standard
- Contamination levels : No conductive dust allowed
- Storage : IEC 60721-3-1, Class 1C2 (chemical gases) Class 1S2 (solid particles)
- Transportation : IEC 60721-3-2, Class 2C2 (chemical gases) Class 2S2 (solid particles)
- Operation : IEC 60721-3-3, Class 3C2 (chemical gases) Class 3S2 (solid particles)
ACS380-040S-01A8-4 - 10. Product compliance
- CE
- Low Voltage Directive 2006/95/EC, EN 61800-5-1: 2007
- Machinery Directive 2006/42/EC, EN 61800-5-2: 2007
- EMC Directive 2004/108/EC, EN 61800-3: 2004 + A1: 2012
- UL, cUL certification
- TUV Certification for functional safety
- Quality assurance system ISO 9001
- Environmental system ISO 14001
- Waste electrical and electronic equipment directive (WEEE) 2002/96/EC
- RoHS directive 2011/65/EU
- EAC