Eaton SC9000 VFD

With the Eaton SC9000VFD double-bus,a second 1200 amp VFD busis located above the mainbus, adding only 8 inches ofadditional height to the system.The Ampgard SC 9000 doublebusenables close-coupling ofan optional 24-inch-wide driveoutput contactor and multiplemotor bypass and motor selectcontactors under a commonbus alignment.Ampgard SC9000 integratedControl Gear synchronoustransfer control design givesEatons customers the benefit ofa compact and reliable system.

SC9000 Features

Eaton SC9000 VFDThe Eaton SC9000 VFD double-bus is integrated witha 24-inch-wide drive outputcontactor (optional) and36-inch-wide motor bypassand motor select contactorsstructure that can be equippedwith a 400 amp or 800 amp contactor,as required.A 400 amp motor bypass contactorand a 400 amp motor selectcontactor can be double-stackedin a single, 36-inch-wide cabinetfor motor systems up to3000 horsepower.

Eaton SC9000 VFD Ampgard double-bus design for synchronous transfercontrol was first to market. Do not be misled by cable copy cats800 amp motor bypass and motorselect contactor assemblies, whichrequire two 36-inch-widestructures for a total widthof 72 inches per motor.

Synchronous transfer systemshelp power generating facilitiesmaximize the capital efficiencyof their systems by controllingmultiple motors with oneadjustable frequency drive.Most manufacturers synchronoustransfer control systemhave multiple drive output andmotor select contactors thatare interconnected typically viacables to allow the VFD tomanage multiple motors.

With the Eaton SC9000 VFD Ampgard and the Ampgard IntegratedControl Gear VFD double-busdesign, the drive output andmotor select contactors areclose-coupled under a commonpower bus (no cables) giving customers the compact designand superior performance theyexpect from the Eaton brand.

Eaton SC9000 VFDThe basic principle of synchronous transfer controlis to adjust the Eaton SC9000 VFD output voltage, frequencyand phase to match the utility.By matching these parameters, the drive systemcan transfer a motor from the SC9000 output tothe utility in a bump-less manner.The Eaton SC9000 VFD and PLC systems are programmed tostart or stop a single motor, as well as sync up ordown to other motors as needed.Upon system startup, the SC 9000 and VFD busare energized.The PLC closes the drive output contactor and thedesignated motor select contactor and starts the SC9000, allowing power to be directed to the desiredmotor (M1 above) for operation.The designated motor can now be operated atadjustable speed as needed.When an additional motor is required, the PLC willsend the sync up command to the SC9000.

The Eaton SC9000 VFD adjusts its output to match the linevoltage, frequency and phase angle. Once the driveoutput and line are synchronized, the system willtransfer the motor from the drive output to the utilityby opening the motor select contactor (M1) andclosing the motor bypass contactor (B1).Once synchronization is locked, the adjacent motorselect contactor (M2) is closed, and the Eaton SC9000 VFD can now operate theadditional motor at variablespeed as needed.

To learn more about the Eaton SC9000 VFD, visit the Eaton Website.

 

 

Information Source:

http://www.eaton.com/Eaton/ProductsServices/Electrical/ProductsandServices/ElectricalDistribution/MediumVoltageDrives/index.htm

 

 

 

 

Eaton SVX9000 Drive

Eatons SVX9000 adjustable frequency drives are thecompact, modular solution to variable speed applications.They enable a broad range of new application capabilities.A complete selection of option cards allows you to configurethe drive to meet any requirement. With its wide voltagerange, high overload ability, and user-friendly alphanumericalkeypad, SVX9000 drives are the smart decision forevery user.

Just three screws link thecontrol module to the powermodule. Whats more, controlunits are interchangeable withinframe sizes while software,control panels, I/O andcommunication cards arecommon throughout the line.Separating the power andcontrol units provides installationadvantages and reduced spareparts requirements. Forconvenience, the SVX9000 isfield convertible from Type 1 toType 12 (frames 46). Itsreduced size equates to less
panel space used and easyretrofits.

Even when the drive isunpowered, the SVX9000 canbe programmed and tested.The control logic module can be
powered from an external +24Vdc source so youre ready totrain, test and go live wheneverneeded. Whether you chooselocal or remote operations viathe keypad, simple copy/pastefunctions streamlinethe process.

The SVX9000 may be configuredwith several differentcommunication protocols,making it easy to communicate
with all commonly used controlsystems. The control unitspowerful microprocessor can beused for local control tasks,thereby freeing resources of thecontrol system for other controltasks. 9000XEngine, Eaton’sversatile block-programmingtool, eliminates the need for aPLC and significantly simplifiesthe control system.

Programming Software


9000XLoad

9000XLoad is an easy-to-usetool for uploading system,application and option cardsoftware intended for use by
engineering, commissioning andservice personnel. 9000XLoad isalso suitable for loading customapplications to the SVX9000drive.

9000XDrive
9000XDrive is a software toolthat allows uploading anddownloading drive parameters.Parameters can be changed,saved, and uploaded to anynumber of SVX9000 drives.The tool has the ability to printparameters or save them to afile for future use and reference.Parameters can be compared todefault values to determine drivesetup. Operator functions includethe ability to set references,start and stop the drive, andto monitor signals and actualvalues. These values can bedisplayed via a graphic display.

9000XEngine
Create IEC 1131-3 compliantcustom applications with9000XEngine. This graphicaldesign tool customizes the
control logic and parameters inthe SVX9000. Functional BlockDiagram (FBD), Ladder Diagram(LD) and Structured Text (ST)are all part of the functionset. 9000XEngine enables thecreation of parameters, faultmessages and other applicationrelatedfeatures.

 

Information Source:

http://www.eaton.com/Eaton/ProductsServices/Electrical/ProductsandServices/AutomationandControl/AdjustableFrequencyDrives/IndustrialDrives/SVX/index.htm

 

 

 

Electric Motor Drive Repair

Electric Motor Drive RepairManufacturers in the United States rely on electric motor drive repair to minimize production downtime in their plants. Most original equipment manufacturers of electric motor drives convince users to replace failed drives rather than repair them, because original equipment manufacturers are in direct competition with companies who offer drive repair. Maintenance technicians work closely with drive repair shops because they are the backbone of minimizing cost for manufacturers.

Manufacturers usually seek electric motor drive repair facilities that offer 24/7 emergency repair services; because drives can fail at a moment’s notice and manufacturers cannot afford for their production line to shut down for extensive periods of time. Many drive repair shops outsource the repair to a different vendor and that increases the lead time and repair cost, so it’s important to ask your repair shop if they perform the repair work on site or if they outsource the work.

Who to Call for Repair Quotes

Electric Motor Drive RepairPrecision Electric offers 24/7 electric motor drive repair services. Precision Electric also offers free repair quotes for motor drives. Precision Electric repairs all drives in house to ensure prompt turnaround time and competitive repair pricing. Precision Electric uses the best components possible and Precision Electric uses the best testing equipment in all repair work performed. Drives repaired by Precision Electric ship back to customers in better condition than when the drive shipped new from the manufacturer.

Precision electric has offered industrial electronics repair since 1983, andhave repaired thousands of electric motor drives.Precision Electric is also a distributor and integrator of the top drive manufacturers.Precision Electric drive repair procedures consists of pre-testing the equipment, testing of all components, replace damaged components, cleaning of all parts, final testing of all electrical components, assembly of equipment and safely returning the equipment to the customer.All repair work performed by Precision Electric includes a 12 month in-service warranty. The Precision Electric in-service warranty begins the day the drive is put into production and ends 12 months later.

Questions? Let Us Help. Call Precision Electric Toll Free at1-877-625-2402orE-Mail Sales and Support.

 

 

 

VFD Single Phase to Three Phase

VFD Single Phase to Three PhaseA VFD (variable frequency drive) is an electric motor drive and although it will convert single phase to threephase it should never be used as a power source for control circuits, instrumentationcircuits, or to operate other electronic components. The solution should be to isolate and feed the machine control circuit from a separate single phase source and feed the motor from the VFD output. Controlcircuits are almost always single phase even when the machine input is threephase. VFD’s that are rated for three phase input must beproperly rated when single phase inputis used.Mains (input) current will be much higher when single phase power isapplied to three phase rated equipment. Components within a three phase VFD of the same horsepower ratingwill most often not be rated for enough current and will fail. A mathematicalcalculation based upon the motor full load current will determine which VFD touse for the application. When applying single phase to a three phase rateddrive, the horsepower of the drive will always be a higher rating than the motor horsepower rating.

Installation and Commissioning

A contactor or transition switch should never be used on the output of a VFD.Wiring from the VFD output terminals should go directly to the motor. A contactor may beused on the input but never on the output. Properly rated circuit breakers or fuses should always be usedon the input of a VFD.Motor rated circuit breakers and fuses will allow too much currentto pass for too long. Electronic components are less tolerant of short term overcurrent conditions than motors. This information is found in the VFD User Manual.Installation of a VFD and other related equipment should only beperformed by qualified personnel.VFD programming is typically easy for most applications. Programming for anapplication can usually be successfully performed once user manual has been read.

 

 

 

 

Yaskawa P7 VFD

Yaskawa P7 VFDThe Yaskawa P7 VFD is for industrial applications such as centrifugal fans andpumps. The Yaskawa P7 VFD is provided in NormalDuty ratings with 110% overload capability. V/f control mode, networkcommunication options, and an array of input/output options areavailable.The P7 VFD is factory-programmed and ready to run. For operationalsimplicity and clarity, the LCD operator display has 5 lines x 16characters. It can be set to any of 6 languages. The keypad is intuitiveand includes parameter copying to move a chosen set of parameters from one drive to another.The Yaskawa P7 VFD comes in power ratings of 208/240 and 480 volt ratings with built-in buschoke above 30 HP, common bus capability, and other energy savingsoptions.

The Yaskawa P7 VFD supports the industrys open architecture, open connectivitydemands with network communications choices such as DeviceNet, Profibus-DP, and others. Drive coordination withother equipment is simplified with inputs and outputs for 4 to 20 mA, 0-10V, and an assortment of programmable contacts.With an optional phase-shifting input transformer, the P7 dual-diodebridge can be operated in 12-pulse rectification mode, reducing inputcurrent harmonic distortion factor by over 90%. With lower EMI/RFIemission and lower total harmonic distortion contribution, the P7 meetsor exceeds the generally accepted power quality standards. Inherentmotor protection features resulting from low noise/low carriertechnology provides for longer lead lengths without additional motorprotection devices.The optional P7/Bypass package is a 3-contactor style bypass, allowingmotor operation from the drive or across the line. This facilitates drivemaintenance while the motor continues to operate.The P7 has been designed to provide the features and optionscommonly needed for fan and pump applications.

P7 18-Pulse Drive 25-500 Horsepower

Yaskawa P7 VFDThe Yaskawa P7 18-Pulse VFD is a variable torque rated AC drive, designedspecifically for applications that require low total harmonic distortion at the drive input terminals and to meet the requirements ofIEEE-519 (special applications) at the point of common coupling.The YaskawaP7 VFD includes numerous built-in features such as NetworkCommunications, PI, and energy-savings functions.The P7 18 Pulse Drive Design limits the total harmonic distortioni at the Drive InputTerminals to less than 8% Current Distortion and less than 3% VoltageDistortion.The Yaskawa P7 VFD meets or exceeds generally acceptedpower quality standards with lower EMI/RFI emission and lower total harmonicdistortion contribution. Inherent motor protection features resultingfrom low noise/low carrier technology provide for longer lead lengthswithout additional motor protection devices.

An enhanced sleep function provides significant energy savings byminimizing operating hours. Under-torque detection, alerts the operatorto conditions such as loss of load or broken belts.Energy savings control is an automatic output voltage adjustment inresponse to actual motor load. Real-time energy savings is based onmotor algorithms. Motor efficiency is increased by several percent.Built-in kW-hour and kW display eliminates the need for external signalconditioner for energy monitoring.The standard enclosure is NEMA 1. NEMA 12 and 3R are optional.The optional Bypass package is 3-contactor style bypass, allowingmotor operation from the drive or across the line. This facilitates drivemaintenance while the motor continues to operate. The Yaskawa P7 18-Pulse VFD with Bypass has been designed for flexibility in providing the featuresand options commonly demanded by facility designers.

To learn more about the Yaskawa P7 VFD, or, to download technical data, visit the Yaskawa Website.

 

 

Information Source:http://www.yaskawa.com/site/Products.nsf/productGroup/ACDrives.html

 

 

 

 

 

Yaskawa V1000 Drive

Yaskawa V1000 DriveThe Yaskawa V1000 drive is a high performance line of AC micro drives with low motor noise and high starting torque. It provides two control methods; V/f and open loop current vector control for precise speed regulation and higher torque at lower speeds. The Yaskawa V1000 drive is intended for either heavy duty applications (overload rating of 150% for 60seconds) or normal duty applications (overload rating of 120% for 60 seconds). The Yaskawa V1000 drive is solution where high performance in a small application size is required.

The Yaskawa V1000 drive is a world-class compact current vector drive that defines a new world standard. Demands for efficient production and better maintainability are on the rise, spurred by global competition. Yaskawa pays off the promise of being in control with products that make businesses move. The optimum balance of energy input, product output, maintenance risk, and long life is reached with Yaskawa.The standard Yaskawa V1000 drive can accept CASE custom software to add functionality to the drive by reconfiguring drive defaults, establishing presets for OEM equipment, and by eliminating peripheral controls and PLCs. Plug-in interface option boards enable the Yaskawa V1000 drive to communicate with all the major industrial networks.

Washdown and Dust-Tight Applications

Yaskawa V1000 DriveThe Yaskawa V1000-4X drive is a version of the standard V1000 in an integral enclosure that meets NEMA type 4X/12 indoor use requirements, UL type 4X/12 standards, and the IP66 rating of IEC 529. The Yaskawa V1000-4X drive’s enclosure provides the protection required in tough washdown or dust-tight environments, common in Food and Beverage Processing, Packaging, Metal Machining, Woodworking, Pumping, Refrigeration, and Printing. The enclosure is coated to protect against the harmful effects of sanitizing chemicals commonly used in food industries.

To learn more about the Yaskawa V1000 drive, visit the Yaskawa Website.

 

Information Source:

http://www.yaskawa.com/site/products.nsf/productGroup/ACDrives.html

 

 

Yaskawa G7 Drive

Yaskawa G7 DriveThe Yaskawa G7 drive is the ultimate performancesolution with increased speed and torque response to provide servo-likeperformance from an induction motor. The Yaskawa G7 drive has theworlds first 480V 3-level inverter architecture that eliminates orminimizes the installation problems associated with IGBT switching andprotects the entire motor-drive system.The 3-levelcontrol eliminates peripheral components typically required to solve installationproblems such as long motor cable leads, motor bearing life, audible noise, andcommon mode noise. The Yaskawa G7 drive performance makes it the ideal drive for high performancespeed, torque, or position control applications.The Yaskawa G7 drive is the total solution for the unconventional, extreme performanceapplications. With high-end response for speed and torque loops, the G7provides servo-like performance for superior motor control.

The Yaskawa G7 drive allows motor operation at very long cablelengths, meeting NEMA MG1 Part 31, with peak voltage being 30% lessthan conventional drives. With motor bearing current being typically50% less than standard drives, the G7 provides four times the motorbearing life.The Yaskawa G7 drive has three auto tuning methods to optimize motor control,including the new static auto tuning which does not require loaddecoupling nor motor rotation.The LCD operator displays 5 lines x 16 characters, in any of 7languages. The Yaskawa G7 keypad is intuitive and includes memory for parametersettings, making it easy to transfer settings from one drive to another.The YaskawaG7 / Configured packageprovides a G7 drive in either a NEMA 12, UL Type 1 (IP22 or IP54 depending on the exact rating) enclosure, with space for factory-mounted and wired options, such as reactors, filters, circuit breakers, fuses, network communications and I/O cards.

Programming and Software

Yaskawa G7 DriveThe Yaskawa G7 drive uses Drive Wizard software forthe PC and is available at no charge for upload, download, archiving,trending, and graphing.The Yaskawa G7 drive has a large programming feature set to handlesophisticated industrial applications. If the standard feature set does notmeet your specific requirement, the G7 can be programmed usingDriveWorksEZ.

This is a PC-based, object-oriented, graphical iconprogramming tool that is friendly to the user. The drive firmware canalso be modified by custom or pre-written application-specific modulessuch as Motion Control or Electronic Lineshaft.The G7 drive supports the industry’s preference for open networkarchitecture and connectivity with network choices such as EtherNet/IP,Modbus TCP/IP, Profibus-DP, DeviceNet, and others.The Yaskawa G7 is not intended for the simple, routine AC drive application, it isfor the challenges. The G7 drive offers the ultimate performance, thebest system protection, and the most flexible configurations of any driveavailable. To learn more about the Yaskawa G7 drive or to download technical documentation for the G7, visit the Yaskawa Website.

 

Information Source:
http://www.yaskawa.com/site/Products.nsf/products/Industrial%20AC%20Drives~G7.html

 

 

Yaskawa A1000 VFD

Yaskawa A1000 VFDThe Yaskawa A1000 VFD is a multi-purpose drive in power ratings through 1000 horsepower and provides Yaskawas highest level of vector performance including precise speed controlof both induction and permanent magnet motors. The Yaskawa A1000 VFD is factory-programmed and ready torun. An LCD interface enhances ease of use with itsmultiple language support and parameter copy feature thatallows duplication of settings between drives. In addition,a portable USB Copy Unit providesa very convenient method of desktop configurationtransportable to the factory floor.

The Yaskawa A1000 VFD is a full featured drive, providing outstanding quality,performance, flexibility, and environmental friendliness. The Yaskawa A1000 VFD featuresnetwork communications, feedback, and expandableI/O to control anything from simple fans and pumps to complexmachines. For new installations or retrofits, the Yaskawa A1000 VFD provides asingle robust solution, regardless of the application.The YaskawaA1000 VFD Configured packageprovides an A1000 drive in a NEMA 1 (UL Type 1) or NEMA 12 (UL Type 12) enclosure, with space for factory-mounted and wired options, such as reactors, filters, circuit breakers, fuses, network communications and I/O cards.

A1000 Programming Software

Yaskawa A1000 VFDThe marketplace is moving towards flexible drive software that allows the user to adapt their drive to machines/processes in a timely and cost effective manner. DriveWorksEZ adds programmable drivefunctions that can tailor the Yaskawa A1000VFD to the machine without the help of external controllers such as a PLC. This provides theuser with easy access to the power of the YaskawaA1000 VFD through an icon-based, graphical programming environment.DriveWorksEZ is a software system that provides the means to create custom drive functionalityinside the Yaskawa A1000 VFD. The system is composed of dedicated Yaskawa A1000 VFDsoftware and a PC tool for creating and downloading function-block based application programs. Simply create application programs by arranging function block icons in a visual flow chart. Total drive and machine control are only a few mouse clicks away. User-friendly program monitoring is included for fast, easy start-up and troubleshooting.DriveWorksEZ provides function on demand, allowing the customer to customize and adapt the YaskawaA1000 VFD to their machine needs in a fast and intuitive manner.

DriveWorksEZ offers a variety of communication options. This makes it an ideal choice for most machine designs. Network interface options including DeviceNet, Profibus-DP, EtherNet/IP, Modbus TCP/IP, MECHATROLINK-II, and others allow the Yaskawa A1000 VFD with DriveWorksEZ to be a powerful node on the factory network. DriveWorksEZ offers distributed, high-speed control that can off-load PLC processing and improve machine performance.The Yaskawa A1000 VFD with DriveWorksEZ can independently provide a complete machine solution for many applications, eliminating the need for PLCs or other controllers. This means reduced cost, design simplicity, and one-source responsibility. To learn more about the Yaskawa A1000 VFD, please visit the Yaskawa Website.

Source Page:

http://www.yaskawa.com/site/Products.nsf/products/Industrial%20AC%20Drives~A1000.html

 

 

ABB Low Voltage Drives

ABB low voltage alternating current driveproducts range from 0.18 to 5600 kW whichis the widest selection available from any other drive manufacturer. ABB low voltage drives establish the global benchmark signifying reliability, simplicity, exibility and ingenuity throughout the entire lifecycle of the drive.

Application Diversity

ABB Low Voltage DrivesABB general purpose drives are designed to control a wide range of applications such as fans, pumps, mixers, conveyors as well as process control in industries including food and beverage, material handling, chemical, rubber and plastics, textile and printing. ABB general purpose drives are easy to select, install, configure and use. ABB general purpose drives save users time by standardizing most drive features to be built-in.

ABB micro drives include models ACS55 and ACS150. ABB micro drives are very easy to install and set up. ABB micro drives provide flexible mounting alternatives and straightforward configuration for many basic applications. Each drive is tested before it leaves the factory providing high machineavailability. ABB local customer and technical support is available no matter where ABB micro drives are delivered and installed.

ABB machinery drives include models ACS355 and ACS850. ABB machinery drives are designed to meet the production and performance needs of machine builders, system integration specialists, panel builders and end users in a broad range of applications. ABB machinery drives can be flexibly programmed to meet the demands of different machine solutions. A wide range of features and options provide optimal solutions.

ABB ACS800 series drives are designed for fast, cost-effective installation and integration into a customers owncabinet. Modules enable OEMs, system integrators and panel builders to build their own drive while maximizing benefits fromABB drives technology such as DTC motor control, adaptive programming and a wide range of built-in and external options. ABB provides detailed cabinet installation instructions and other support material to help customers buildtheir own solutions.

ABB Low Voltage DrivesABB ACS800 single drives are complete alternating current drives and can be installed without any additional cabinet or enclosure. ABB single drive modules configuration contains a rectifier, optional EMC filter, reactor, DC link and an inverter in one single AC drive unit. ABB single drives are available as wall-mounted, free-standing and cabinet-built constructions. The key features of ABB single drivesare programmability and configurability during both ordering and commissioning, which makes adaptation to different applications easy.ABBs ACS800 cabinet-built single drives are drives that aremounted into a cabinet and the complete assembly isoffered and delivered as one package. Often the cabinetwill include additional accessories such as contactorsand earth fault protection units. Cabinet drives aretypically made-to-order products.

ABBs ACS800 multi-drives are built from ABB industrial drive modules connected to a common DC bus. This enables a singlepower entry and common braking resources for several drives.This construction simplifies the total installation and results in many benefits including savings in cabling, reducedinstallation and maintenance costs, reduced line currents and more.

ABB low voltage drives cover a wide power and voltage range, including voltages up to 690 Voltand powers up to 5600 kW. At the core of the drives is the direct torque control (DTC), ABBs premiummotor control technology that enables highly accurate open and closed loop control. The drives aredesigned for industrial applications such as those found in pulp and paper, metals, mining, cement, power,chemical, oil and gas, water and wastewater, and food and beverage.

 

 

 

Aegis Bearing Protection Ring

Aegis Bearing Protection RingVariable frequency drives that control AC and DC motors induce harmful electricalvoltages on the corresponding electric motorshaft. Once these voltages exceed the resistance of the bearing lubricant, they discharge through the motors bearings causing fusion craters, severe pitting, fluting damage, excessive bearing noise and eventually bearing failure.Damaging voltages that are induced on the shafts of AC and DC electric motors controlled by variable frequency drives are called VFD induced shaft voltages. The consistent switching of speeds in an electric motor via the variable frequency drive is generated by the insulated gate bipolar transistors and induces damaging voltages ontothe electric motor shaft through parasitic capacitor coupling. This occurs between the electric motors stator and rotor.

This common mode shaft voltage seeks a path to ground through the motors bearings.In addition to potential bearing failures in motors from VFD induced EDM currents, AC and DC motors above 100 hp (75 kW) may also experience bearing failures caused by high frequency circulating currents. VFD induced high frequency circulating currents are in the kilohertz or even megahertz range and circulate through the motors bearings because of magnetic flux imbalances in the stator. This type of VFD induced current becomes the more dominant destructive current in higher hp/kW motors.Any motor controlled by a variable frequency drive (VFD) requires bearing protection. Motors of 100 hp down to fractional hp motors will experience bearing failures when operated on a PWM drive. AEGISSGR Bearing Protection Ring guarantees that bearings will not fail in these motors from fluting damage for the service life of the motor.

Aegis Bearing Protection RingAEGISSGR Bearing Protection Ringcurrent handling capability: AEGISSGR is rated to discharge high frequency current. Variable frequency drives (VFD) induce high frequencyEDM currents of up to 2 amps in 50 billionths of a second. AEGISSGR protects the bearing by safely channeling the energy away from the motor bearings to ground.
AEGISBearing Protection Ring – the most reliable bearing protection: Production up-time and reliability improve when AEGISSGR is installed. The patented ring of hundreds of thousands of conductive micro fibers provide
protection for the service life of the motor. The fibers will always surround the shaft with a conductive path for destructive shaft currents while the motor is running.Vertical Motors: Insulate top bearing or shaft with non conductive coating. For bottom bearing, coat shaft with Colloidal Silver Shaft Coating and install AEGISBearing Protection Ring.

sources:

http://www.est-aegis.com/

 

What is an HMI

What is an HMIA human-machine interface (known as an HMI) is an industrial electronics product that’s used to interact the operation and control between humans and machines. An HMI provides feedback from the industrial machine to the end user which helps the user make changes so that the machine is more effective in production. An HMI can also provide a way to control, manage, monitor and visually operation processes during production.HMI’s are used in all sorts of production applications across the world; but are extremely popular in heavy machinery, robotics, process controls, ergonomics, PLC and other related applications.

An industrial HMI systems processing power determines it’s usability and its ability torender complex screens. An HMI’s fastresponse time to user input and exibility tohandle multiple levels of operator interactions is also determined upon the processing power within the HMI.HMI’s require dynamically changing graphics that require a high-performance solution that can achieve the 60 frame per second refresh rate that’s required at the rightresolution. HMI’s also have to support multipleconnectivity and communications protocols tocommunicate between the operator and variousmachines and control systems.

HMI’s range from simple displays to high resolution LCD panels and can be mounted on the machine, portable handheld devices, and also in centralized control cabinets. HMI’s are used in machine and process control to connect sensors, actuators and machines on the plant oor to I/O control and PLC systems. An operator control cabinet allows an HMI operator to interact with the machine in a visual way. With controls and read-outs graphically displayed on the screen, the HMI user can use either external buttons or atouch screen to control the industrial machine it’s connected to.

sources:

http://www.pcmag.com/encyclopedia/term/44300/hmi

https://en.wikipedia.org/wiki/User_interface

 

ABB AC500-eCo PLC

ABB AC500-eCo PLCThe ABB AC500-eCo is a powerful PLC system that features a 128 kB user memory coupled with a fast CPU offering program processing times of 0.1 microseconds per instruction. The ABB AC500-eCo PLC offers all of the advantages as the AC500 PLC plus an impressive set of programming features. The family of ABB AC500 products uses a common programming system so they are all easy to learn and configure. ABB’s advanced simulation mode allows programs to be debugged without the need for PLC hardware, which reduces on-site testing requirements. ABB’s user-configurable I/O systems makes flexibility for being able to make decisions and modifications up the the last minute.

The ABB AC500-eCo PLC entry-level products are designed for integration into the broader ABB AC500 PLC family to provide assurance of knowing that the system is able to grow with customer needs. The AC500-eCo offers individually customized solutions to be created by using S500 and S500-eCo I/O modules in combination with AC500-eCo CPU’s for smaller stand-alone applications; and the AC500 CPU’s for middle and high-end applications.The ABB AC500-eCo PLC uses deductible terminals and the I/O modules can be fitted to DIN rail mounting which makes pre-wiring possible and installation made easy. The ABB AC500-eCo has a future oriented design with its slim footprint, rapid andsecure cabling options and integrated diagnostic / monitoringindicators to integrate perfectly into PLC applications. The ABB AC500-eCo supports a secure connection to the system bus to ensure by means of sturdy, laterally integrated plugs.

Communication

ABB engineers designed the AC500-eCo PLC with multiple forms of communication such as Modbus master/slave, CS31 and a CPU with onboard Ethernet. The ABB AC500-eCo PLC comes with an easily integrated serial interface parameterized as a Modbus master/slave or CS31 for an easy way to exchange data. The ABB AC500-eCo PLC also comes with a second serial interface and an SD card holder can optionally be attached; allowing for the best possibility of having a total of two serial ports available for communication and programming. To learn more about the ABB AC500-eCo PLC, or to download literature and technical documentation, visit the ABB Website.