37.5 HP With 240 VAC Input | 75 HP With 480 VAC Input | ABB DCS880 Series Open Chassis Enclosed Variable Frequency Drive (Regenerative, Reversing) | 208 – 240 VAC or 400 – 480 VAC 3 Phase Input | 500 VDC (0 – 500 VDC) DC Output | 147.0 Amps | DCS880-S02-0150-05X0

Description

The DCS880 is ABB's answer to the demands for a customizable drive that meets the precise needs of both harsh and normal environments. They control virtually any type of DC motor, provide extensive input / output connectivity and support all major fieldbus protocols. The drives cover a wide voltage and power range along with having IP00, IP20, IP21, IP31, IP41, and IP54 enclosures for more options of protection. Control performance is scalable from basic to demanding applications. The flexibility and scalability of the drives enable one drive platform to control virtually any application or process, making drive selection easy. The DCS880 industrial drives are customized to meet the precise needs of industries such as oil and gas, mining, metals, cement, non motoric, material handling, pulp and paper, rubber and plastics, marine, water and wastewater, food and beverage and automotive. They control a wide range of applications such as cranes, extruders, winches, winders, conveyors, mixers, mill stands, centrifuges, test benches, elevators, electrolysis, and kilns. Besides the flexibility, the DCS880 is easy to install with its use of fieldbus control which reduces installation time due to the modular structure of the hardware and firmware and the simplicity of the connections to the drives. The DCS880 is also empowered by the optional accessories, including a power converter module, interface modules, and communication modules. Installers can also program the drive with the Drive Manager and Drive Composer Pro software. Key features of the DCS880:

• Integrated Safe Torque Off (STO) built-in
• Adaptive programming
• Extensive I/O connections
• PC Tool

DCS880-S02-0150-05X0 DCS880 Features

1. DCS880-S02-0150-05X0 Remote Monitoring

The remote monitoring tool, NETA-21, gives easy access to the drive via the internet or local Ethernet network. NETA-21 comes with a built-in web server. Through the interface the user can configure drive parameters, monitor drive log data and follow up load levels, run time and I/O data. The user can access the remote monitoring tool web page using 3G modem from anywhere with a standard PC, tablet or a mobile phone. The remote monitoring tool allows personnel to monitor or perform maintenance for unmanned or manned applications and enables access for multiple users from several locations.

2. DCS880-S02-0150-05X0 Adaptive Programming

DCS880 firmware includes an easy-to-use and visual adaptive programming feature. Adaptive programming can be used to add logical functions and conditions for process fine-tuning. It's also used to customize the operation of a drive in case the drive parameter setting is not sufficient. The adaptive program is built with standard function blocks included in the drive firmware elements.

Other DCS880-S02-0150-05X0 DCS880 Features

1. System Connections

• Voltage
  • 100 - 1000 V 3 Phase -10%/+150% continuous; ± 20% short-time (0.5 to 30 cycles)
  • 100 - 690 V ±10% continuous; ± 15% short-time (0.5 to 30 cycles)
• Rated Frequency
  • 50 Hz or 60 Hz
• Static Frequency Deviation
  • 50 Hz ± 2%
  • 60 Hz ± 2%
• Dynamic Frequency Range
  • 50 Hz ± 5 Hz
  • 60 Hz ± 5 Hz
• df/dt
  • 17% / second

2. Environmental Limit Values

• Permissible Cooling Air Temperature
  • Converter module air inlet: 0 to +55°C
  • With rated DC current: 0 to +40°C
  • With different DC current: +30 to +55°C
  • Options: 0 to +40°C
• Relative Humidity (at 5 to +40°C)
  • 5 to 95%; no condensation
• Relative Humidity (at 0 to +5°C)
  • 5 to 50%; no condensation
• Change of the Ambient Temperature
  • <0.5°C / minute
• Temperature
  • Storage: -40 to +55°C
  • Transport: -40 to +70°C
• Site Elevation
  • < 1000m above M.S.L
    • 100%, without current reduction
  • > 1000m above M.S.L
    • with current reduction

3. Enclosure

• Ingress Protection
  • IP00, IP20, IP21, IP31, Ip41, IP54

4. Programming

• Display
  • User-friendly, high contrast and high-resolution display
  • Graphical control diagrams
• PC
  • Drive Composer
  • Drive Manager

5. Fieldbus Connectivity

• Built-in
  • None
• Optional
  • DeviceNet
  • PROFIBUS
  • CANOpen
  • Modbus
  • ControlNet
  • EtherCat
  • Ethernet POWERLINK
  • Ethernet/IP

6. I/O Specifications

• Analog Inputs (XAI)
  • Current Input: -20 to +20 mA
  • Voltage Input: -10 to +10 V
  • Resolution: 15 bit + sign bit
• Analog Outputs (XAO)
  • 0 to 20 mA
  • 0 to 10 V
• Digital Inputs (XDI)
  • Input Type: Source / Sink (DI1 to DI15) Source (DI6)
  • DI6 can alternatively be used as an input for a PTC thermistor
• Digital Input Interlock (DIIL)
  • Input Type: Source / Sink
• Digital Inputs/Outputs (XDIO)
  • Inputs
    • 24 V Logic Level
  • Outputs:
    • Total output current from 24 V is limited to 200 mA
    • Can be set as pulse train input and output
• Relay Outputs
  • XRO1: 250 V
  • XRO2: 30 V
  • XRO3: 2 A
• Safe Torque Off (XSTO)
  • For the drive to start, both connections must be closed
• Main Contactor (XSMC)
  • Main contactor control, fault shut-down circuit
• Drive-to-Drive Link (XD2D)
  • Physical Layer: EIA-485
• Built-in Modbus
  • Physical Layer: EIA-485
• Assistant Control Panel
  • Connector: RJ-45
• PC Tool Connection
  • USB via control panel
• Encoder
  • 5 V / 24 V, Differential or single ended
• Tacho
  • ±8 - 270 V

7. Application Features

• DC Motor Control
  • ABB's motor control technology provides precise speed and torque control for all applications.
• Adaptive Programming
  • Adaptive programming is ideal for creating simple control programs for various applications.
• Removable Memory Unit
  • Stores all the firmware and parameter configurations in an easily replaceable and simple-to-install module.
• All Typical DC Configurations
  • DCS880 standard firmware supports all standard configurations present in DC drive applications such as 6-pulse, 12-pulse parallel, serial and serial sequential, 24-pulse, M3, M6 and field reversal.
• Remote Monitoring
  • With a built-in web server, NETA-21 makes world-wide access easy for industry applications
• Drive-to-Drive Link
  • Allows fast communication between drives including master-follower configurations as standard.
• Intuitive Human-Machine Interface
  • User-friendly, high-contrast and high-resolution display enabling easy navigation in multiple languages. Allows USB and Bluetooth connections.
• Startup and Maintenance Tool
  • Drive composer PC tool for drive startup, configuration and daily use and process tuning. PC tool is connected to the drive via Ethernet or USB interface.
• Communication with all Major Automation Networks
  • Fieldbus adapters enable connectivity with all major automaton networks.
• Flexible Product Configurations
  • Drives are built to order with a wide range of options. Ready made cabinets with or without transformer are available up to 20 MW.
• Extended Connectivity
  • In addition to the standard interfaces, the drive has three built-in slots for additional input/output extension modules and speed feedback interfaces.
• STO Built-in
  • The SIL3/PLe certified Safe Torque OFF (STO) functions prevents the motor from generating torque. This allows machine interaction to be performed without complete shut down of the machine.
• Scalable Safety with PROFIsafe and Safety PLC
  • The safety functionality can be scaled to you needs. From a safety module integrated into a single relay to a complete safety system with a PROFIsafe and a safety PLC.
• Safely Limited Speed
  • The SIL3/PLe certified safely-limited speed (SLS) function prevents the motor from exceeding a defined speed limit. This allows machine interaction to be performed at a safe speed without stopping the process.
• TÜV-Certified Safety Design Tool
  • Functional safety design tool (FSDT-01) is used for machine safety. It helps to increase the safety of users in the vicinity of machines.
• Adaptive Programming
  • Adaptive programming is ideal for creating simple control programs for various applications. By graphical drag and drop programming it does not require expertise in programming and is offered as standard in all-compatible drives.
• Application Programming
  • Application programming makes it possible for system integrators and machine builders to integrate their desired functionality and know-how directly into the drive. It utilizes standard IEC61131-3 programming used by many PLCs like the AC500. This means that programs can be easily moved from the drive to a PLC and extended into a larger system.
• Automation Builder
  • Automation builder is an integrated software suite for automation engineering, which makes programming industry devices such as drives, PLCs, robots and human-machine interfaces (HMIs) easy using one integrated engineering suite. Automation builder is used both for engineering devices and entire automation projects.

8. Maintenance & Diagnostics

• Drive Composer
  • A PC tool that acts as a maintenance tool.
• Mobile App
  • The ABB mobile app allows the user to interact and do maintenance on any particular drive.
• Monitoring
  • NETA-21 gives easy access to the drive via the Internet or local Ethernet network making monitoring or performing maintenance easy from any location, manned or unmanned.

9. Standards Compliance

• Machinery Directive
  • 2006/42/EC
• Low Voltage Directive
  • 2014/35/EU
• EMC Directive
  • 2014/30/EU
• RoHS Directive
  • 2011/65/EU