Overview
ACS800 is ABB's answer to industrial drives that are available both as complete AC drives and/or as modules to meet your requirements as a user, OEM or system integrator. Single drive module configurations contains aa rectifier, DC link and an inverter in one single AC drive unit. They can be installed without any additional cabinet or enclosure and are available in wall-mounted, freestanding and cabinet-built constructions. They are specifically designed for industrial applications in process industries such as the pulp & paper, metals, mining, cement, power, chemical, and oil & gas. The ACS800 series is available as wall-mount, cabinet-built, regenerative, low harmonic, air-cooled and liquid-cooled constructions.
The ACS800 supports 208 V to 690 V for 3-phase voltages. The degree of protection is at least UL Type 1 (IP21), and higher protection classes are available as an option. Installation of the ACS880 is made simple with its compact size and integrated input chokes or EMC filter along with its built-in braking chopper.
The flexibility of the ACS800 is empowered by the optional accessories, including control programs, EMC-du/dt and sine filters, fieldbuses and I/O extensions. Installers can also program the drive with DriveWindow, DriveWindow Light, DriveAP, and DriveBrowser.
Key features of the ACS800:
- Versatility with differing cabinets and enclosures
- Built-in EMC filter
- Programmability
- Everything built-in
ACS800-U11-0050-5-2 ACS800 Features
1. ACS800-U11-0050-5-2 Wide Range of Configurations
The ACS800 is highly flexible with its wide range of cabinet types and enclosures making it a drive that can be used in a large number of differing situations. The different combinations are:
- Wall-Mounted Drives (ACS800-U1)
- Power Range
- 0.75 to 250 HP (230 to 690 V)
- Enclosure
- UL Type 1 (IP21) as standard
- UL Type 12 (IP55) as option
- Marine type approved design available
- Wall-Mounted Regenerative Drives (ACS800-U11)
- Power Range
- 7.5 to 150 HP (230 to 690 V)
- Enclosure
- UL Type 1 (IP21) as standard
- Wall-Mounted Low Harmonic Drives (ACS800-U31)
- Power Range
- 7.5 to 150 HP (230 to 690 V)
- Enclosure
- UL Type 1 (IP21) as standard
- Free-Standing Drives (ACS800-PC)
- Power Range
- Enclosure
- UL Type 1 (IP21) as standard
- Cabinet-Built Drives (ACS800-U7/07)
- Power Range
- 75 to 3000 HP (480 to 690 V)
- Enclosure
- UL Type 1 (IP21) as standard
- IP22 as option
- IP42 as option
- UL Type 12 (IP54) as option
- IP54R as option
- Cabinet-Built Liquid-Cooled Drives (ACS800-07LC)
- Power Range
- 250 to 7500 HP (380 to 690 V)
- Enclosure
- IP42 as standard
- UL Type 12 (IP54) as option
- Marine type approved design available
- Cabinet-Built Regenerative Drives (ACS800-17)
- Power Range
- 40 to 2800 HP (480 to 600 V)
- Enclosure
- UL Type 1 (IP21) as standard
- IP22 as option
- IP42 as option
- UL Type 12 (IP54) as option
- IP54R as option
- Cabinet-Built Low Harmonic Drives (ACS800-37)
- Power Range
- 40 to 2800 HP (480 to 600 V)
- Enclosure
- UL Type 1 (IP21) as standard
- IP22 as option
- IP42 as option
- UL Type 12 (IP54) as option
- IP54R as option
2. ACS800-U11-0050-5-2 PC-Tool Software
ACS800 has four different programs that allow the user to do a wide variety of things:
- DriveWindow
- Software designed for online ACS800 drive commissioning and maintenance purposes. Connection to the drive is through a USB card and high speed fiber optic cable. The drive requires an optional RDCO-0x adapter to support the fiber optic connection. Adjusting parameters, reading actual values, trending and graphing actual values is also possible.
- DriveWindow Light
- Software designed for ACS800 online drive commissioning and maintenance purposes. Connection to the drive is through an RS-232 connection to the panel port. Requires additional hardware for panel port connections. It is possible to adjust parameters, read the actual values, trend and graph actual values.
- DriveAP
- Software programming package for utilizing the 15 PLC-like programmable blocks included with ACS800 standard drive firmware. This is a graphical programming tool for the adaptive programming feature.
- DriveBrowser
- Software is designed for online drive commissioning and maintenance purposes. DriveBrowser uses a computer's standard Ethernet port to an EtherNet/IP or Modbus-TCP drive network. The drives require configuration and connection to an EtherNet/IP or Modbus-TCP network.
Other ACS800-U11-0050-5-2 ACS800 Features
1. Main Connection
- Voltage and Power Range
- 3-phase 208 to 240 V ± 10%, except -U7/07, -07LC, -17, -37
- 3-phase 380 to 415 V ± 10%
- 3-phase 380 to 500 V ± 10%
- 3-phase 525 to 690 V ± 10%
- Frequency
- Power Factor
- cosϕ1 = 0.98 (fundamental)
- cosϕ = 0.93...0.95 (total)
- Power Factor ACS800-U11/ -U31/ -17/ -37
- cosϕ1 = 0.98 (fundamental)
- cosϕ= 0.93 to 0.95 (total)
- Efficiency (at nominal power)
2. Motor Connection
- Frequency
- 0...±300 Hz
- (0...±120 Hz with optional du/dt filters)
- Field Weakening Point
- Motor Control
- ABB’s Direct Torque Control (DTC)
3. Environmental Limits
- Temperature
- Transport
- Storage
- Operation
- -15 to +50°C no frost allowed
- +40 to +50°C at reduced output current (1% / 1°C)
- 0 to +55°C no frost allowed
- ACS800-07LC
- +45 to +55°C at reduced output current (0.5% / 5°C)
- Cooling Method
- Dry clean air
- Direct liquid-cooling ((ACS800-07LC)
- +48°C max converter circuit, fresh water
- +42°C to +48°C at reduced output current
4. Enclosure
- Ingress Protection
- IP21, IP22, IP42, IP54, IP54R, IP55
5. Programming
- PC
- DriveWindow
- DriveWindow Light
- DriveAP
- DriveBrowser
6. Fieldbus Connectivity
- Built-in
- Optional
- CANopen
- ControlNet
- DeviceNet
- EtherCAT
- EtherNet/IP
- Modbus RTU
- Modbus TCP
- PROFIBUS DP
- ProfiNet I/O
7. Application Features
- Compact Size, Everything Integrated
- Less space and installation work required. No need to install extra components such as input chokes or EMC filter.
- Built in Harmonic Filter in all ACS800 Drives
- Low harmonics, meaning less interference and less heating in cables and transformers. Filter also protects the drive from line side transients.
- Wide Range of Options Available
- Standard solutions available from ABB to met most customers application needs.
- Versatile Braking Options
- Optimal braking options are always available.
- No need for an external braking c hopper thus reducing size and installation cost.
- User Friendly Customer Interface
- Easy and fast commissioning and operation.
- Clear, alphanumeric display with start-up assistant that guides through the start-up procedures.
- Easy to use PC tools available for commissioning, maintenance, monitoring and programming.
- Versatile Connections and Communications
- Standard I/O covers most requirements. Connectable to commonly used fieldbuses.
- Extensive Programmability
- Flexibility. Possible to replace relays or even a PLC in some applications.
- Two levels of programmability
- Parameter programming (standard).
- Adaptive programming (free block programming): standard feature, more blocks available as options, all I/Os are programmable.
- Wide Power and Voltage Range
- One product series can be used to meet all application needs, meaning less training and spare parts and standardized interface to drives
- Wide Range of Robust Enclosures Available
- Industrial suitable solutions available for different environments including UL Type 1, UL Type 1 filtered, UL Type 12
- Robust Main Circuit Design
- Suitable for heavy industrial use. Reliable. Long motor cables can be used without extra output filters. Advanced thermal model allows high overloadability.
- Extensive Protection Features
- Enhanced reliability, fewer process interruptions. Possibility to also protect motors and process. Several adjustable limits to protect other equipment included.
- Galvanic Isolation of I/O
- Safe and reliable operation without separate isolators and relays.
- All Terminals Designed for Industrial Use
- Sufficient size even for large aluminum cables.
- No need for special tools in I/O cabling.
8. Maintenance & Diagnostics
- Data Logging
- PC software for drives available for maintenance and monitoring.
- Built-in data and fault loggers are able to monitor signals and real-time status of a drive.
9. Standards Compliance
- CE
- UL
- CSA
- C-Tick
- GOST R
- EMC according to EN 61800-3 (2004)
- 1st environment, restricted distribution, category C2 as option up to 1000 A input current.
- 2nd environment, unrestricted distribution, category C3 - standard in -07 (frame size nxR8i), -07LC, -17, and -37 (frame size R7i - nxR8i), option in the others
