How to Use a Three Phase Motor with Single Phase Power

We receive inquiries all the time from customers who have three phase equipmentand need to operate the equipment from single phase power. The main question we get is “How do I size a three phase drive for single phase input supply?”

For those of you who are not already aware, we offer variable frequency drive products that are designed for single phase input, three phase output. The products that are available however max out at 3hp or 5hp.

If you have an application that exceeds the 3-5hp range you can de-rate a three phase variable frequency drive for use with single phase input power. The formula we use for de-rating variable frequency drives for use with single phase power is as follows: Westart withthe motor current and multiply it by 1.73, then we take the revised current and size a variable frequency drive with the corresponding amps.

For example. Lets say I have a 7.5hp motor that pullsapproximately 23 amps; I want to use a vfd, however I only have single phase 230V line voltage. I need to multiply the 23 amps by 1.73 which gives me the new revised current (39.73 amps) Now I know I need a three phase 230V drive that is rated at40 amps or higher.Avfd that is rated at approximately 40 amps is about 15hp,and for this particular application would run a 7.5hp 240V driveperfect on 240V single phase power.

Precision Electric, Inc highly recommends contacting us or someone with experience to safely install variable frequency drives and/or electric motors.

 

Industrial Manufacturing Control Panel Design & Manufacturing

We’ve Been Servicing the Industrial World Since 1983.

Minimize Your Downtime. Maximize Your Productivity.

Call Toll Free: 1.877.625.2402


For more than 27 years Precision Electric, Inc has been a recognized leader in the design and manufacture of custom control panels. We specialize in retro-fitting equipment for customers with obsolete and non-efficient equipment using the newest available technology.

Our dedicated engineering and manufacturing staff can design, build a solution, provide comprehensive field installation and start-up services, and support for a wide range of industries.

Products range from simple operator stations to multi-door control cabinets for production equipment. We also provide application specific design and build of industrial computer and PLC machine control systems. Our order volumes range from one-of-a-kind assemblies to multiple units.

Field Services:

Precision Electric provides a comprehensive portfolio of engineering and technical support services to the industries we serve, including:
On-site engineering, installation and commissioning
Custom report writing and field documentation
PLC programming and custom software
And more

Ryan Chamberlin
Inside Sales, Customer Support
[email protected]


How to Repair Loose/Bad Electrical Connections

We’ve Been Servicing the Industrial World Since 1983.

Minimize Your Downtime. Maximize Your Productivity.

Call Toll Free: 1.877.625.2402

Are you experiencing a problem with your electrical connection?

Typically one of two issues cause connection problems:
1. Loose connections
2. Bad connections-resulting from the following:

  • Using incorrect lug-bolt-screw sizes
  • Cross-threaded connections
  • Oxidized contacts
  • Wrong wire size
  • Connection contact corrosion

Many peoples’ first response to connection problems is to tighten a bad connection, however this usually does not help. Tightening a bad connection usually creates more problems to existing conditions. The best solution to repair a bad connection is to uninstall connection, clean or replace bad parts, and reinstall connection.

If you’re certain a connection only needs tightened the best way to ensure the connection is not over tightened is by using a torque wrench with the correct values recommended by the manufacturer.

If you have an electrical board or other related piece of equipment that needs connections repaired, your best solution is to send it Precision Electric so we can inspect and repair your equipment beyond the OEM’s standards. We have been working on industrial manufacturing equipment since 1984. Our products and services exceed that of our competitors.

Ryan Chamberlin
Inside Sales, Customer Support
[email protected]

Lenze-AC Tech Variable Frequency Drive Products

Variable frequency inverters are used for electronic speed control of AC induction motors. The needs of the market are wide and varied, and we offer a broad range of standard products for everything from simple speed control to complex; each with a wide range of functionality, small physical size and exceptional performance. Our drives are reliable, flexible to apply, easy to commission, and meet the highest standards of quality. Lenze-AC Tech provide solutions to fulfill nearly any inverter requirement in the power range between 0.25 and 400 kW.

SMV Standard Enclosure

  • NEMA 1 (IP31)
  • 120V – 600V
  • 0.33 to 30HP ( 0.25 – 22kW)
  • Open-loop Vector, V/Hz

Washdown Enclosure

  • NEMA 4X (IP65)
  • 120V – 600V
  • 0.33 to 30HP ( 0.25 – 22kW)
  • Open-loop Vector, V/Hz

Integral Disconnect

  • NEMA 4X (IP65)
  • Integral Motor & Drive Disconnect
  • 0.33 to 10HP ( 0.25 – 7.5kW)
  • Open-loop Vector, V/Hz

MC Series

  • 120-590V
  • 00.25 to 150 Hp (0.18-110kW)
  • NEMA 1 (IP31), NEMA 4(X) (IP65), NEMA 12 (IP54)
  • V/Hz

MCH Series

  • 200-590V
  • 1.0 to 250 Hp (0.75-185kW)
  • NEMA 1 (IP31), NEMA 4(X) (IP65), NEMA 12 (IP54)
  • V/Hz

Lenze – AC Tech offers many other products including but not limited to servo drives, gearmotor drives, and more. To learn more about additional Lenze – AC Tech products please contact me direct.

Ryan Chamberlin
Inside Sales, Customer Support
[email protected]

Lenze-AC Tech MotionMatch Sizing Software for Servo Drives and Motors

We’ve Been Servicing the Industrial World Since 1983.
Minimize Your Downtime. Maximize Your Productivity.

Call Toll Free: 1.877.625.2402


Lenze-AC Tech company officials describe the combination of MotionMatch motor sizing software and MotionView drive configuration software as a powerful yet simple solution to motion control management.

According to Darrow Hanesian, Director of Product Management at Lenze-AC Tech, “Sizing a motor shouldn’t be rocket science and neither should programming a servo drive.” Hanesian states that Lenze – AC Tech’s MotionMatch, used with the existing MotionView, takes all the guess work out of pairing a servo drive and a motor, plus the user can now configure the drive with infinite ease.

“Our application engineers often get asked about the right size motor for a customer’s application; unfortunately, however, the question usually comes after some failure has occurred” says Hanesian. Deb Kling, Lenze-AC Tech Marketing Manager, agrees, “With thousands of drive and motor combinations to choose from, it is no wonder that customers get frustrated with the selection process; with MotionMatch, all you need to do is enter your application requirements and the program will return the compatible servo drive-motor combinations.”

Precision Electric has been an authorized repair and distribution facility for Lenze-AC Tech products since 1996. We have been offering solutions for technical support, retrofitting, engineering and other related topics to our customers since 1984. We offer several different products and services, however, one of the most reliable product lines Precision Electric offers is the Lenze-AC Tech product line.

Ryan Chamberlin
Inside Sales, Customer Support
[email protected]

Industrial Manufacturing Equipment Monitor and Touchscreen Repair

We’ve Been Servicing the Industrial World Since 1983.
Minimize Your Downtime. Maximize Your Productivity.

Call Toll Free: 1.877.625.2402


Here at Precision Electric, LCD and CRT Touch Screen Monitors are expertly repaired and serviced. We repair Touchscreen monitors by most manufacturers every day. Resistive, Capacitive and Acoustic Wave Touchscreens are serviced.
Most Touch Screen Monitors can be repaired for a fraction of what it will cost to buy new one. For a free repair estimate email or call for a RMA (request service authorization) form.
The following is a list of the more popular touch screen monitor manufacturers we service and repair: (If your touch screen monitor manufacturer is not shown here, most likely we can still offer service on your equipment)

  • Allen Bradley
  • Fanuc
  • Crystal
  • ELO Touch Systems
  • Micro Touch Systems
  • NEC
  • Okuma
  • LG

Precision Electric also offers emergency repair services 24/7/365. If your broke down and need something repaired immediately, we will work around the clock until your equipment is repaired. To expedite your repair work call Precision Electric and we will place your equipment to be repaired with priority.

If you have any questions or need further information email or call me direct.
Ryan Chamberlin
Inside Sales, Customer Support
[email protected]

Food Processing Manufacturing Industrial Products & Services

We’ve Been Servicing the Industrial World Since 1983.
Minimize Your Downtime. Maximize Your Productivity.

Call Toll Free: 1.877.625.2402


High humidity and daily washdowns can take their toll on the best food processing equipment. Precision Electric offers superior performance products, repair and maintenance services to keep your pumps, compressors, blower assemblies, and other critical machinery running at peak performance. To keep your equipment in prime operating condition, or when a breakdown occurs, you can depend on us to provide a wide selection of support.

Precision Electric offers Nema 4x enclosed drive products, Nema 4x gearboxes, pumps, custom control cabinets, AC electric motors, among several other food processing machinery and equipment; we also have capability to rebuild your machinery and equipment. Proven support to reduce operating costs by minimizing downtime, improving efficiency and extending equipment service life.

We are responsive to your needs 24/7. While you can choose from any of the many products and services we offer, our sales and support representatives can help you select a blend of these services to meet you facilitys specific goals and requirements.

Be it a new, existing or anticipated project, let us go to work for you. We have over 100 years of combined experience in the industrial manufacturing industry and we have been in business since 1983. If you have equipment that needs rebuilt we offer those services to our customers as well.

You can send in anything to Precision Electric for repair; from servo motors, circuit boards, servo drives to plc’s, AC/DC electric motors, pumping equipment and more. We will provide you with a free quote upon receiving your equipment. In many cases we offer quote estimates prior to you sending your equipment to us.

Click here to see our Industrial Food Processing Solutions brochure.
Ryan Chamberlin
Inside Sales, Customer Support
[email protected]

Industrial AC/DC Electric Motor and Drive VFD Repair

We’ve Been Servicing the Industrial World Since 1983.

Minimize Your Downtime. Maximize Your Productivity.

Call Toll Free: 1.877.625.2402


Precision Electric’s motor repair services division offers both large and small repair operations. This assures that a small motor gets the same attention and quality service we apply to a large motor.

Most motor repair facilities in our industry use ‘assembly line’ procedures. Unlike the competition Precision Electric has a more successful and unique way to make repairs. 9 times out of 10 the same mechanic who starts a repair job, finishes it. This is to ensure 100% quality from start to finish on our repair services.

We troubleshoot, repair, rebuild, and rewind both form-wound and random-wound machines. Among other things, this includes all types of electric motors, generators, transformers, clutches, brakes, pumps, gearboxes, blowers, fans, shafts, sleeve bearings, and hoist.

Below are a few general services Precision Electric offers:

rotary apparatus repair
electric motor repair
drive repair (ac/dc)
servo motor repair
servo drive repair
mechanical repairs
pump repair
gearbox repair
and much more

The Precision Electric in-service warranty is another advantage we have over our competitors. We encourage customers to have all spares rebuilt and ready for immediate replacement; this is to ensure maximum production with little to no downtime. Our in-service warranty begins the same day our customers install equipment rebuilt by Precision Electric, and ends 12 months later.

If you have any questions or you need additional information, email or call me direct.

Ryan Chamberlin
Inside Sales, Customer Support
[email protected]


Encoder Sales and Repair Services

We’ve Been Servicing the Industrial World Since 1983.
Minimize Your Downtime. Maximize Your Productivity.

Call Toll Free: 1.877.625.2402


Damaged encoders are common in machining operations and manufacturing plants across the globe. Encoder repair services are available at Precision Electric.Our encoder repair services usually cost a fraction of what you would pay for a brand new one. This being said, customers are encouraged to contact Precision Electric for encoder repair quote requests as opposed to replacing damaged encoders.

Precision Electric performs encoder repairs for just about every brand and type of encoder manufactured. For example, we repair rotary encoders, serial encoders, parallel encoders, linear encoders, incremental encoders, optical encoders, magnetic encoders, and more.

In addition to the main encoder assembly repairs, Precision Electric also services the resolvers, tachometers, pulse generators, and DC generators that are often damaged parts inside of, or as part of some encoders.

If you are in need of service on your encoder or other industrial manufacturing equipment, let us know. Precision Electric can be reached 24/7 by telephone or email.

Ryan Chamberlin
Inside Sales, Customer Support
[email protected]

Derating Three Phase VFD for Single Phase Power

We receive inquiries all the time from customers who have 200-240 VAC three phase equipmentand need to operate their equipment from 200-240 VAC single phase power. The main question we get is “How do I size a three phase drive for single phase input supply?”

For those of you who are not already aware, we offer products that are designed for single phase input, three phase output. The products that are available however max out at 3hp or 5hp.

The formula we use for de-rating variable frequency drives for use with single phase power is as follows: Westart withthe motor current and multiply it by 1.73, then we take the revised current and size a variable frequency drive with the corresponding amps.

For example. Lets say I have a 7.5hp motor that pullsapproximately 23 amps; I want to use a vfd, however I only have single phase 230V line voltage. I need to multiply the 23 amps by 1.73 which gives me the new revised current (39.73 amps) Now I know I need a three phase 230V drive that is rated at40 amps or higher.Avfd that is rated at approximately 40 amps is about 15hp,and for this particular application would run a 7.5hp 240V driveperfect on 240V single phase power.

Precision Electric, Inc highly recommends contacting us or someone with experience to safely install variable frequency drives and/or electric motors.

RyanChamberlin
Inside Sales, Customer Support
[email protected]

Allen Bradley Siemens Electrocraft Reliance Servo Motor Repair

We’ve Been Servicing the Industrial World Since 1983.
Minimize Your Downtime. Maximize Your Productivity.

Call Toll Free: 1.877.625.2402

Electrocraft/Reliance/Allen Bradley H series servo motors frequent our repair technicians here at Precision Electric. Over the years we have repaired hundreds of H series servo motors.

The H series servo motors have been around for a long time, and are obsolete. Since the H series servo motors have become obsolete, we highly recommend customers using this equipment to use Preventitive Maintenance plans with Precision Electric. This is to lessen the chance for an H series servo motor to become damaged beyond economical repair.

The H series servo motors are used with Electrocraft 2000 series amplifiers, Allen Bradley Ultra Plus amplifiers, as well as other products manufactured by Allen Bradley, Electrocraft, and Reliance.

The H series servo motor generally needs to be serviced more often than the servo amplifiers that run them. However, Precision Electric also sees H series servo drives/amplifiers in for repair as well. Our service technicians at Precision Electric keep large stock of parts for these products to speed up repair processes, and decrease cost for both Precision Electric and their customers.

RyanChamberlin
Inside Sales, Customer Support
[email protected]