350 HP Sullair SPX9000 Series Open Chassis Enclosed Variable Frequency Drive | 400 – 480 VAC 3 Phase Input | 480 VAC 3 Phase Output | 460.0 Amps | 02250149-735

Eaton's SPX9000 adjustable frequency drive offers sensorless vector control technology coupled with an adaptive motor model and sophisticated ASIC circuit features. This technology allows for steady speed error, fast torque rise time, high immunity to resonance vibrations and high starting torque and current. The SPX9000 is suitable for multiple motor drive systems and high-speed applications. SPX9000 Series Adjustable Frequency Drives from Eaton’s Electrical Sector are the next generation of drives specifically engineered for today’s commercial and industrial applications. The power unit makes use of the most sophisticated semiconductor technology and a highly modular construction that can be flexibly adapted to the customer’s needs. System integrators will also find the SPX9000 series of AC drives easy to work with. It features a NEMA Type 12 keypad that simplifies parameter configurations. It also allows technicians access to the fault history to aid troubleshooting. Besides 6 digital inputs, the SPX9000 series also features high-resolution analog inputs. One of the analog input measures 4-20 mA current signal while the other works with 0-10Vdc with 0.1% resolution. It also features a 10-bit resolution analog output that complies to 0-20 mA or 4-20mA loop. Versatility is also a main feature of the SPX9000 series. The drive can be extended with various communications and I/O cards to meet a wide range of operational demands. It supports major communication protocols that allow the drive to be controlled remotely. Besides operating in standard open loop vector controlled operation, the SPX9000 series of drives can be operated in a closed loop control alongside a speed or position feedback device. The input and output configuration (I/O) is designed with modularity in mind. The I/O is compromised of option cards, each with its own input and output configuration. The control module is designed to accept a total of five of these cards. The cards contain not only normal analog and digital inputs but also fieldbus cards. These drives continue the tradition of robust performance, and raise the bar on features and functionality, ensuring the best solution at the right price.

02250149-735 - Product Highlights:

The sophisticated sensorless flux vector control achieves the dynamic precision of closed loop motor control over most of the speed range:

• Steady state speed error: < 0.5%
• Torque rise time: < 10 ms
• Low ripple in the torque
• High immunity to resonance vibrations
• High starting torque: 200% (depends on motor/drive sizing)
• High starting current: 2.0 x IH
• Suitable for multi-motor drive systems
• High-speed applications, max output frequency 7200 Hz (with special application)

02250149-735 - Product Overview:

With the SPX9000 Series Sensorless Vector Control, Eaton’s expanded Eaton drive offering now covers a complete line of PWM adjustable frequency (speed) drives in ratings from:

• 208V—3/4 to 100 hp IH; 1 to 100 hp IL
• 230V—3/4 to 100 hp IH; 1 to 125 hp IL
• 480V—1 to 1900 hp IH; 1-1/2 to 2200 hp IL
• 575V—2 to 2000 hp IH; 3 to 2300 hp IL

The Eaton family of drives includes DA1, DC1, H-Max, M-Max, SVX9000 and SPX9000. 9000X Series drive ratings are rated for either high overload (IH) or low overload (IL). IL indicates 110% overload capacity for 1 minute out of 10 minutes. IH indicates 150% overload capacity for 1 minute out of 10 minutes. A full range of enclosure types and options are available to meet a wide array of applications—from simple variable torque to more complex industrial applications such as conveyors, mixers and machine controls.

Superior Drive Performance:

02250149-735 - Modes Of Operation:

• V / Hz (Constant or Variable)
• Variable Torque Control
• Open-Loop Vector Control
• Closed-Loop Vector Control (SPX9000 Drives Only)

02250149-735 - Performance Features:

• Robust design—proven 500,000 hours MTBF
• Integrated 3% line reactors standard on drives from FR4 through FR9
• EMI/RFI Filters H standard up to 200 hp IH 480V, 100 hp IH 230V
• Simplified operating menu allows for typical programming changes, while programming mode provides control of everything
• Quick Start Wizard built into the programming of the drive ensures a smooth start-up
• Keypad can display up to three monitored parameters simultaneously
• LOCAL/REMOTE operation from keypad
• Copy/paste function allows transfer of parameter settings from one drive to the next
• Standard NEMA Type 12/IP54 keypad on all drives
• The SVX can be flexibly adapted to a variety of needs using our preinstalled “Seven in One” precision application programs consisting of: Basic, Standard, Local/remote, Multi step speed control, PID control, Multi-purpose control, Pump and fan control with auto change
• Additional I/O and communication cards provide plug and play functionality
• I/O connections with simple quick connection terminals
• Hand-held auxiliary 24V power supply allows programming/monitoring of control module without applying full power to the drive
• Control logic can be powered from an external auxiliary control panel, internal drive functions and fieldbus if necessary
• Brake chopper standard from: 1–30 hp/380–500V, 3/4–15 hp/208–230V
• NEMA Type 1/IP21 and NEMA Type 12/IP54 enclosures available, Frame Sizes FR4–FR9
• Open chassis FR10 and greater
• Standard option board configuration includes an A9 I/O board and an A2 relay output board installed in slots A and B

02250149-735 - Drive IO Specifications:

• 2 Analog Inputs (0 - 10 VDC, 4 - 20 mA)
• 1 Analog Output (4 - 20 mA)
• 6 Digital Inputs (18 - 30 VDC)
• 1 Digital Output (Open collector, 50mA at 48 VDC)
• 2 Relay Outputs (24 VDC at 8 A, 250 VAC at 8 A, 125 VDC at 0.4 A)
• 0 - 320 Hz operating frequency
• 3 - 16 kHz switching frequency

02250149-735 - Technical Data And Specifications:

02250149-735 - Primary Design Features:

• 45–66 Hz input frequency Standard
• Output: AC volts maximum Input voltage base
• Output frequency range 0–320 Hz
• Initial output current (IH) 250% for 2 seconds
• Overload (1 minute [IH/IL]) 150%/110%
• Enclosure space heater Optional
• Oversize enclosure Standard
• Output contactor Optional
• Bypass motor starter Optional
• Listings UL, cUL

02250149-735 - Protection Features:

• Incoming line fuses Optional
• AC input circuit disconnect Optional
• Line reactors (3%) Standard
• Phase rotation insensitive Standard
• EMI filter Standard
• Input phase loss protection Standard
• Input overvoltage protection Standard
• Line surge protection Optional
• Output short-circuit protection Standard
• Output ground fault protection Standard
• Output phase protection Standard
• Overtemperature protection Standard
• DC overvoltage protection Standard
• Drive overload protection Standard
• Motor overload protection Standard
• Programmer software Optional
• Local/remote keypad Standard
• Keypad lockout Standard
• Fault alarm output Standard
• Built-in diagnostics Standard

02250149-735 - Input/Output Interface Features

• Setup adjustment provisions
• Remote keypad/display Standard
• Personal computer Standard
• Operator control provisions
• Drive mounted keypad/display Standard
• Remote keypad/display Standard
• Conventional control elements Standard
• Serial communications Optional
• 115 Vac control circuit Optional

02250149-735 - Speed setting inputs

• Keypad Standard
• 0–10 Vdc potentiometer/voltage signal Standard
• 4–20 mA Isolated Configurable
• 4–20 mA Differential Configurable

02250149-735 - Analog outputs

• Speed/frequency Standard
• Torque/load/current Programmable
• Motor voltage Programmable
• Kilowatts Programmable
• 0–10 Vdc signals Configurable w/jumpers
• 4–20 mA DC signals Standard
• Isolated signals Optional

02250149-735 - Discrete outputs

• Fault alarm Standard
• Drive running Standard
• Drive at set speed Programmable
• Optional parameters 14
• Dry contacts 1 (2 relays Form C)
• Open collector outputs 1
• Additional discrete outputs Optional

02250149-735 - Communications

• RS-232 Standard
• RS-422/485 Optional
• DeviceNet™ Optional
• Modbus RTU Optional
• CANopen (slave) Optional
• PROFIBUS-DP Optional
• Lonworks® Optional
• Johnson Controls Metasys™ N2 Optional
• EtherNet/IP Optional
• Modbus TCP Optional
• BACnet Optional

02250149-735 - Performance Features

• Sensorless vector control Standard
• Volts/hertz control Standard
• IR and slip compensation Standard
• Electronic reversing Standard
• Dynamic braking Optional 1
• DC braking Standard
• PID setpoint controller Programmable
• Critical speed lockout Standard
• Current (torque) limit Standard
• Adjustable acceleration/deceleration Standard
• Linear or S curve accel/decel Standard
• Jog at preset speed Standard
• Thread/preset speeds 7 Standard, 15 Optional
• Automatic restart Selectable
• Coasting motor start Standard
• Coast or ramp stop selection Standard
• Elapsed time meter Optional
• Carrier frequency adjustment 1–16 kHz

02250149-735 - Standard Conditions for Application and Service

• Operating ambient temperature 0 to 40°C
• Storage temperature –40 to 60°C
• Humidity (maximum), non-condensing 95%
• Altitude (maximum without derate) 3300 ft (1000m)
• Line voltage variation +10/–15%
• Line frequency variation 45–66 Hz
• Efficiency >96%
• Power factor (displacement) >0.94

02250149-735 - Standard I/O Specifications

• Six–digital input programmable 24V: “0” <10V, “1” >18V,Ri >5 kohms
• Two–analog input configurable w/jumpers Voltage: 0–±10V, Ri >200 kohms Current: 0 (4)–20 mA, Ri = 250 ohms
• Two–digital output programmable Form C relays 250 Vac 30 Vdc 2 amp resistive
• One–analog output programmable configurable w/jumper 0–20 mA, RL max. 500 ohms 10 bits ±2%
• One digital output programmable Open collector 48 Vdc 50 mA

02250149-735 - I/O Specifications for Control / Communications Options

• Analog voltage, input 0–±10V, Ri >200 kohms
• Analog current, input 0 (4)–20 mA, Ri = 250 ohms
• Digital input 24V: “0” <10V, “1” >18V, Ri >5 kohms
• Auxiliary voltage 24V (±20%), max. 50 mA
• Reference voltage 10V ±3%, max. 10 mA
• Analog current, output 0 (4)–20 mA, RL = 500 kohms resolution 10 bit, accuracy <±2%
• Analog voltage, output 0 (2)–10V, RL >1 kohms, resolution 10 bit, accuracy <±2%
• Relay output: Maximum switching voltage 300 Vdc, 250 Vac, Maximum switching load 8A/24 Vdc, 0.4A/300 Vdc, 2 kVA/250 Vac, Maximum continuous load 2A rms
• Thermistor input Rtrip = 4.7 kohms
• Encoder input 24V: “0” <10V, “1” >18V, Ri = 2.2 kohms, 5V: “0” <2V, “1” >3V, Ri = 330 ohms

02250149-735 - Available Communications Options:

Modbus RTU Network Communications

• The Modbus Network Card OPTC2 is used for connecting the 9000X Drive as a slave on a Modbus network. The interface is connected by a 9-pin DSUB connector (female) and the baud rate ranges from 300 to 19200 baud. Other communication parameters include an address range from 1 to 247; a parity of None, Odd or Even; and the stop bit is 1.

PROFIBUS Network Communication

• The PROFIBUS Network Card OPTC3 is used for connecting the 9000X Drive as a slave on a PROFIBUS-DP network. The interface is connected by a 9-pin DSUB connector (female). The baud rates range from 9.6K baud to 12M baud, and the addresses range from 1 to 127.

LonWorks Network Communications

• The LonWorks Network Card OPTC4 is used for connecting the 9000X Drive on a LonWorks network. This interface uses Standard Network Variable Types (SNVT) as data types. The channel connection is achieved using a FTT-10A Free Topology transceiver via a single twisted transfer cable. The communication speed with LonWorks is 78 kBits/s.

CANopen (Slave) Communications

• The CANopen (Slave) Network Card OPTC6 is used for connecting the 9000X Drive to a host system. According to ISO11898 standard cables to be chosen for CAN bus should have a nominal impedance of 120 ohms, and specific line delay of nominal 5 nS/m. 120 ohms line termination resistors required for installation.

DeviceNet NetworkCommunications

• The DeviceNet Network Card OPTC7 is used for connecting the 9000X Drive on a DeviceNet Network. It includes a 5.08 mm pluggable connector. Transfer method is via CAN using a two-wire twisted shielded cable with two-wire bus power cable and drain. The baud rates used for communication include 125K baud, 250K baud and 500K baud.

Johnson Controls Metasys N2 Network Communications

• The OPTC2 fieldbus board provides communication between the 9000X Drive and a Johnson Controls Metasys™ N2 network. With this connection, the drive can be controlled, monitored and programmed from the Metasys system. The N2 fieldbus is available as a factory installed option and as a field installable kit.

Modbus/TCP NetworkCommunications

• The Modbus/TCP Network Card OPTCI is used for connecting the 9000X Drive to Ethernet networks utilizing Modbus protocol. It includes an RJ-45 pluggable connector. This interface provides a selection of standard and custom register values to communicate drive parameters. The board supports 10 Mbps and 100 Mbps communication speeds. The IP address of the board is configurable over Ethernet using a supplied software tool.

BACnet Network Communications

• The BACnet Network Card OPTCJ is used for connecting the 9000X Drive to BACnet networks. It includes a 5.08 mm pluggable connector. Data transfer is Master-Slave/ Token Passing (MS/TP) RS-485. This interface uses a collection of 30 Binary Value Objects (BVOs) and 35 Analog Value Objects (AVOs) to communicate drive parameters. The card supports 9.6, 19.2 and 38.4 Kbaud communication speeds and supports network addresses 1–127.

EtherNet/IP Network Communications

• The EtherNet/IP Network Card OPTCK is used for connecting the 9000X Drive to Ethernet/Industrial Protocol networks. It includes an RJ-45 pluggable connector. The interface uses CIP objects to communicate drive parameters (CIP is “Common Industrial Protocol”, the same protocol used by DeviceNet). The board supports 10 Mbps and 100 Mbps communication speeds. The IP address of the board is configurable by Static, BOOTP and DHCP methods.

02250149-735 - Popular Applications Include:

• Booster pumps
• Irrigation systems
• Level control
• Centrifugal fans
• ... And many others!

02250149-735 - Global Standards:

• UL (North America)
• cUL (Canada)

02250149-735 - Environment:

• Ambient Temperature: -15 Degrees Celsius to 50 Degrees Celsius
• Relative Humidity: 10% to 95% Non-Condensing

02250149-735 - SPX9000 Series Features

1. 02250149-735 Preprogrammed Applications

The SPX9000 series AC drives are pre-programmed with several default application modes. These application modes can be selected in the menu, using the keypad interface. Each application is targeted for specific system requirements. Technicians can operate the drive in the following application.

• Basic Application
• Standard Application
• Local/Remote Control Application
• Multi-step Speed Control Application
• PID Control Application
• Multi-Purpose Control Application
• Pump And Control Application

2. 02250149-735 Startup Wizard

Technicians may opt for the startup wizard to increase efficiency during system installations. It is an intelligent program residing in the SPX9000 series AC drive that is accessible throughout the keypad interface. The startup wizard will prompt the user with simple instructions to select parameters that are suited for the applications.

3. 02250149-735 Closed Loop Vector Control Manual Tuning

There are occasions where auto-tuning is not sufficient for some non-standard motors. The SPX9000 series provide a manual tuning option to meet the demand for an enhanced performance near zero speed, better steady starts and dynamic speed accuracy at higher speeds.

02250149-735 SPX9000 Series Other Features

1. 02250149-735 Power Connections

• Input Voltage (Vin) : 208–240V +10%/–15% | 380–500V +10%/–15% | 525–690V +10%/–15%
• Input frequency (fin) : 50/60 Hz (variation up to 45–66 Hz)
• Connection to utility power : Once per minute or less (typical operation)
• Maximum symmetrical supply current : 208–240V, 100 kAIC | 380–500V, 100 kAIC | 525–690V, 100 kAIC

2. 02250149-735 Motor Connections

• Output voltage : 0 to Vin
• Continuous output current : Ambient temperature max. 122°F (50°C), overload 1.5 x IH (1 min. out of 10 min.)
• Starting current : 200% for 2 seconds
• Output frequency : 0 to 320 Hz standard (optional frequencies available)
• Frequency resolution : 0.01 Hz

3. 02250149-735 Control Characteristics

• Control method : SVX frequency control (V/f) | SVX open loop sensorless vector | SPX open loop sensorless vector control | SPX closed loop control
• Switching frequency : Adjustable with parameter 2.6.9 | 208–230V: 3/4–15 hp: 1 to 16 kHz; 20–30 hp: 1 to 6 kHz | 380–500V: 1–30 hp: 1 to 16 kHz; 40–200 hp: 1 to 6 kHz  | 525–690V: All sizes: 1 to 6 kHz
• Frequency reference : Analog input: resolution 0.1% (10-bit), accuracy ±1% | Panel reference: resolution 0.01 Hz
• Field weakening point : 30 to 320 Hz
• Acceleration time : 0.1 to 3000 sec.
• Deceleration time : 0.1 to 3000 sec.
• Braking torque : DC brake: 15% to 150% x Tn (without brake option)

4. 02250149-735 Environment

• Ambient operating temperature :14°F (–10°C), no frost to 122°F (50°C) IH | 14°F (–10°C), no frost to 104°F (40°C) IL
• Storage temperature : –40°F (–40°C) to 158°F (70°C)
• Relative humidity : 0 to 95% RH, non-condensing, non-corrosive, no dripping water
• Air quality : Chemical vapors: IEC 60721-3-3, unit in operation, Class 3C2 | Mechanical particles: IEC 60721-3-3, unit in operation, Class 3S2
• Altitude : 100% load capacity (no derating) up to 3300 ft (1000m); 1% derating for each | 330 ft (100m) above 3300 ft (1000m); max. 10,000 ft (3000m)
• Vibration : EN 50178, EN 60068-2-6 | 5 to 50 Hz, displacement amplitude 1 mm (peak) at 3 to 15.8 Hz, max. acceleration amplitude 1G at 15.8 to 150 Hz
• Shock : EN 50178, EN 60068-2-27 | UPS drop test (for applicable UPS weights) | Storage and shipping: max. 15G, 11 ms (in package)
• Enclosure class : NEMA 1/IP21 available all ratings | NEMA 12/IP54 available all ratings

5. 02250149-735 Standards

• EMC (at default settings) : Immunity: Fulfils all EMC immunity requirements |  Emissions: EN 61800-3
• Safety : UL 508C
• Product : IEC 61800-2

6. 02250149-735 Control Connections

• Analog input voltage : 0 to 10 Vdc, R–200k ohms differential (–10 to 10 Vdc joystick control) | Resolution 0.1%; accuracy ±1%
• Analog input current : 0(4) to 20 mA; Ri–250 ohms differential
• Digital inputs :(6) Positive or negative logic; 18 to 24 Vdc
• Auxiliary voltage : +24V ±15%, max. 250 mA
• Output reference voltage : +10V +3%, max. load 10 mA
• Analog output : 0(4) to 20 mA; RL max. 500 ohms | Resolution 10 bit | Accuracy ±2% or 0 to 10 Vdc, RL 1k ohms, select with jumper
• Digital output : Open collector output, 50 mA/48V
• Relay output : 3 programmable change-over relay outputs | Switching capacity: 24 Vdc/8A, 250 Vac/8A, 125 Vdc/0.4A | Minimum switching load: 5V/10 mA | Continuous capacity: <2 Arms

7. 02250149-735 Protections

• Overcurrent protection : Yes
• Undervoltage protection : Yes
• Ground (earth) fault : In case of a ground fault in the motor or motor cables, only the SVX9000/SPX9000 is protected
• Input phase supervision : Trips if any of the input phases are missing
• Motor phase supervision : Trips if any of the output phases are missing
• Overtemperature protection : Yes
• Motor overload protection : Yes
• Motor stall protection : Yes
• Motor underload protection : Yes
• Short circuit protection of the +24V and +10V reference voltages : Yes

8. 02250149-735 Extended I/O Cards Options

• 2 RO, therm
• Encoder low volt +5V/15V24V
• Encoder high volt +15V/24V
• Double encoder
• 6 DI, DO, 2 AI, 1AO
• 3 DI (encoder 10–24V), out +15V/+24V 2 DO (pulse + direction)
• Safe disable
• 6 DI, 1 ext +24 Vdc/ext + 24 Vdc
• 1 RO (NC/NO), 1 therm
• 1 Al (mA isolated), 2 AO (mA isolated), 1 ext +24 Vdc/ext +24 Vdc
• 3 RO (NO)
• 1 ext +24 Vdc/ext + 24 Vdc, 3 Pt100
• 1 RO (NO), 5 DI 42—24 Vac input
• SPI, absolute encoder

9. 02250149-735 Communication Cards

• Johnson controls N2
• Modbus TCP
• BACnet
• Ethernet IP
• Modbus
• PROFIBUS DP
• LonWorks
• PROFIBUS DP (D9 connector)
• CANopen (slave)
• DeviceNet
• Modbus (D9 type connector)
• RS-232 with D9 connection