Lenze USA is a manufacturer based out of Uxbridge, Massachusetts. Lenze USA is also known as Lenze Americas and AC Tech. Lenze USA manufactures high-performance VFD Drive products used to optimize new and existing machinery. Lenze USA is one of the leading drive and automation specialists in the field of machine engineering. Rapidly changing times present manufacturers with new and varied challenges. To succeed in the future, manufacturers will need to handle more extensive tasks in even shorter time frames; Lenze USA aims to reach this ideal.

SMV Series: The SMV series of Lenze USA VFD drives offer sophisticated auto-tuning and fast dynamic torque response. The SMV is designed for motor applications where dynamic speed and torque control is demanded. The SMV series is an attractive solution for a broad range of applications including: food processing machinery, packaging machinery, material handling, conveying systems, HVAC systems, and more. The SMV series uses an Electronic Programming Module (EPM) for programming. Maintenance techs can easily use the EPM to reconfigure drive parameters or reset the drive. When a drive reset is necessary on the SMV, customers can reset to factory default or preset settings within seconds. When SMV drives must be replaced, the parameter configuration can be saved by the user by simply plugging in the pre-programmed EPM.

MC1000 Series: The MC1000 Series of Lenze USA VFD drives are the intelligent, versatile and cost-effective choice for industrial applications. From harsh environments to high torque loads, the M1000 Series drives meet the toughest requirements with reliability, at a low cost. Customers can easily program the MC Series and integrate extensive I/O with an array of programmable functions. The M1000 is available in power ranges of 1/4 to 150 HP. The MC1000 offers Enhanced Torque System (ETS). ETS allows maximum starting and accelerating torque and tight speed regulation, even under fluctuating load conditions. M1000 drives feature manual boost for high starting torque, and auto-boost for high torque acceleration at any speed. The M1000 features power-up & auto restart modes, sleep mode with adjustable speed threshold and time. The MC1000 also offers an optional Form C Relay and Dynamic Braking.

M3000 Series:The M3000 series of Lenze USA VFD drives are for process control demands with fast acceleration and response. The M3000 is rated for constant torque applications but can easily be configured for variable torque applications. Most Process Control drives are designed for variable torque applications where the motor is driving a centrifugal fan or pump. As such, these drives are limited to 110% current for overload situations such as acceleration or responding to a feedback change. The MC3000 is a true Constant Torque drive rated for 180% of rated current for 30 seconds and 150% for one minute. This allows faster response to system changes and the ability to apply the MC3000 to non-centrifugal applications such as compressors, conveyors and other constant torque loads. The M3000 is available in the same power ranges and voltages as the M1000.

MCH Series: The MCH series of Lenze USA VFD drives are available from 1 to 250 HP. The MCH series were designed for the HVAC market and specific requirements of industrial and commercial installations. The MCH series are designed to operate standard induction motors. The MCH Series offers intuitive operator interface using simple programming and operational information. The MCH series allows drive software to adjust the motor speed to maintain a preset pressure, flow, temperature or other variables using PID setpoint control. The MCH Series include UL and cUL approved motor protection for single motor applications. The MCH Series is seen in applications such as fans, pumps and cooling towers.

To learn more about Lenze USA, visit the Lenze Website. For Lenze USA repair or replacement quotes, contact Precision Electric.

VFD Drives For Dummies: VFD is an abbreviation that stands for “variable frequency drives”. VFD Drives are also called “variable speed drives”, “adjustable speed drives”, “electric motor speed controllers”, and “inverters”. VFD Drives For Dummies: Every VFD hasits own component characteristics, so how each VFD works is dependent upon components within the VFD. Most VFD Drives for Dummies integrate a solid state electronics controller consisting of a bridge rectifier, a converter, and an inverter module.

Voltage-source inverter drives are the most common VFD Drives For Dummies. These drives convert AC line input to AC inverter output. There are some applications that use common DC bus and solar applications. These type of drives are configured as DC to AC drives. The bridge rectifier converter for volts per hertz drives is configured for 3 phase AC electric motors. The majority of variable frequency drives contain electronic circuitry that converts 60 Hertz Line power into direct current. The variable frequency drive converts this line power into a pulsed output voltage that duplicates varying alternating current to a desired frequency (speed). VFD drives were first introduced in 1983, and the insulated gate bipolar transistor has in the past 20 years become the standard for VFD drives as an inverter switching device.

VFD drives for dummies: Manufacturers will apply variable frequency drives to rotating equipment to reduce amperage spikes upon start up of large electric motors. Choosing the right VFD for an application will benefit rotating equipment by providing less wear on the electric motors where applied. Adjusting the acceleration and deceleration time of electric motors can extend the lifespan of an electric motor. Variable frequency drives provide the ability to control the frequency of starting and stopping of an AC electric motor. This ability allows an AC electric motor to only operate when needed for the equipment its rotating, and electric motors have a longer lifespan if they are only running when they need to be.

Approximately one third of the worlds electrical energy is supplied by electric motors in fixed-speed centrifugal pump, fan, and air compressor applications. These fixed-speed applications hardly ever require the full load speed (RPM) of the electric motor in which theyre operating. By installing a VFD to these applications, electric motor speeds are reduced, and power costs can be reduced by 50% or more. Technology has allowed cost and physical size reduction of variable frequency drives, and has improved performance through advances in technology.

Properlypaired VFD drives with the correct electric motor will significantly reduce operating costs for manufacturers. This is particularly true for variable torque loads such as fans, blowers, and pumps. Blowers are often used with dampers to control air flow; these dampers may operate either manually or automatically. When dampers are closed, 50% of the electric motor current will drop to approximately 60% of full load nameplate current. By utilizing variable frequency drives in blower applications, the current draw of the motor will be reduced 30% for every 10% drop in speed. The same electric motor operating from an AC variable frequency drive at 50% speed, will draw approximately 20% of the full load current.

Please watch our YouTube Video to learn more about VFD Drives For Dummies. For VFD repair and replacement quotes, contact Precision Electric, Inc.

Eaton VFD motor drives can reduce energy consumption in factories from 10 to 50 percent. Technicians achieve thisenergy reductionthrough motor speed reduction. Since most equipment does not require the full load motor speed for effective production, an electric motor’sneeded output speedis reducedvia Eaton VFD motor drives. Reduced energy consumption lowers utility expenses and in some cases, the investment of Eaton VFD motor drives quickly pay forthemselves.

The DG1 general-purpose Eaton VFD motor drives are part of thePowerXL series. The DG1is specifically engineered for todays moredemanding commercial and industrial applications. EatonDG1 drives offer an industry-leading energy efficiency algorithm, high short-circuit current rating, safety, and reliability. The LCX9000 drive is liquid-cooled to utilize potable water or a water-glycol mixture as a cooling medium. The LCX9000 drive has a compactsize and low heat transfer rates to allow the enclosure size to be greatly reduced, which is especially beneficial in UL Type 4X applications.

The CFX9000 clean power Eaton VFD motor drives use tuned passive filters to significantly reduce line harmonics at the drive input terminals. These drives are idealfor small tomidsize applications where harmonics are problematic. The CPX9000 drives are used for pump, waste water, HVAC,industrial and process industries, where harmonics are present. They offer one of the purest sinusoidal wave forms available in the VFD market.

The SVX9000Eaton drive offers sensor-less vector technology with an adaptive motor model and sophisticated ASIC circuit. This technologyallows for steady speed error, fast torque rise time, high immunity to resonance vibrations and high starting torque and current. The SVX9000 is suitable for multiple motor drivesystems and high-speed applications.

Eaton VFD MotorDrives That Are Obsolete

TheSLX9000Eaton VFD motor drivesare compact, powerful and are based on the more robust SVX9000. The SVX9000 is a newer version of the obsolete SLX9000. It is designed to be the next generation of drives specifically engineered for moderncommercial and light industrial applications. Eaton MVX9000 series drives are obsolete and replaced by Eaton M-MAX drives. The M-Max drive is a compact micro drive with a broad power range. Typical applications for the M-Max include Food and Beverage, HVAC, Packaging, Pumping, Textile, OEM, and more.

The HVXEatonVFD motor drives are replaced by the Eaton H-MAX drives. The H-MAX series are designed to the HVAC market for fan, pump, and fluid control applications. The patented energy savings algorithm, high short-circuit current rating and intuitiveuser interface provide customers an energy efficient, safe, and easy to use solution for variable frequency drive needs.

For more information on Eaton VFD motor drives, visit the Eaton Website. For Eaton VFD motordrives repair and replacement quotes, Contact Precision Electric.

Lenze Americas VFD Drives are high-performance products used to optimize new and existing machinery for production. Lenze is one of the leading drive and automation specialists in the field of machine engineering. Rapidly changing times present manufacturers with new and varied challenges. To succeed in the future, manufacturers will need to handle more extensive tasks in even shorter time frames; Lenze Americas aims to reachthis ideal.

SMV Series:The SMV series of Lenze Americas VFD drives offer sophisticated auto-tuning and fast dynamic torque response. The SMV is designed for motor applications where dynamic speed and torque control is demanded. The SMV series isan attractive solution for a broad range of applications including: food processing machinery, packaging machinery, material handling, conveying systems, HVAC systems, and more.The SMV series uses an Electronic Programming Module (EPM) for programming. Maintenance techs can easily use the EPM to reconfigure drive parameters or reset the drive. When a drive reset is necessary on the SMV, customers can reset to factory default or preset settings within seconds. When SMV drives must be replaced, the parameter configuration can besaved by the user by simply plugging in the pre-programmed EPM.

MC1000 Series:The MC1000 Series of Lenze Americas VFD drives are the intelligent, versatile and cost-effective choice for industrial applications. From harsh environments to high torque loads, the M1000 Series drives meet the toughest requirements with reliability, at a low cost. Customers can easily program the MC Series and integrate extensive I/O with an array of programmable functions. The M1000 is available in power ranges of 1/4 to 150 HP. The MC1000 offersEnhanced Torque System (ETS). ETS allows maximum starting and accelerating torque and tight speed regulation, even under fluctuating load conditions. M1000 drives feature manual boost for high starting torque, and auto-boost for high torque acceleration at any speed. The M1000 features power-up & auto restart modes, sleep mode with adjustable speed threshold and time.The MC1000 also offers anoptional Form C Relay and Dynamic Braking.

M3000 Series
The M3000 series of Lenze America VFD drives are for process control demands with fast acceleration and response. The M3000 is rated for constant torque applications but can easily be configured for variable torque applications. Most Process Control drives are designed for variable torque applications where the motor is driving a centrifugal fan or pump. As such, these drives are limited to 110% current for overload situations such as acceleration or responding to a feedback change. The MC3000 is a true Constant Torque drive rated for 180% of rated current for 30 seconds and 150% for one minute. This allows faster response to system changes and the ability to apply the MC3000 to non-centrifugal applications such as compressors, conveyors and other constant torque loads. The M3000 is available in the same power ranges and voltages as the M1000.

MCH Series:The MCH series of Lenze Americas VFD drives are available from 1 to 250 HP. The MCH series were designed for the HVAC market and specific requirements of industrial and commercial installations. The MCH series are designed to operate standard induction motors. The MCH Series offers intuitive operator interface using simple programming and operational information. The MCH series allows drive software toadjust the motor speed to maintain a preset pressure, flow, temperature or other variables using PID setpoint control.The MCH Series include UL and cUL approved motor protection for single motor applications. The MCH Series isseen in applications such as fans, pumps and cooling towers.

To learn more about Lenze Americas VFD drives, visit the Lenze Website. For Lenze Americas VFD Drives Repair or Replacement quotes, contact Precision Electric.

An electrical VFD (variable frequency drive) is also known as a variable speed drive, adjustable speed drive, electronic motor controller, or an inverter. Every electrical VFD is unique with its own component characteristics; so every electrical VFD works dependently upon the components within its VFD. Most electrical VFD’s integrate a solid state electronics controller consisting of a bridge rectifier, a converter, and an inverter module.

A Voltage-source inverter drive is the most common type ofelectricalVFD. These drives convert AC line input to AC inverter output.There are some applications that use common DC bus and solar applications. These type of drives are configured as DC to AC drives. The bridge rectifier converter for volts per hertz drives is configured for 3 phase AC electric motors. Volts per hertz drives usea capacitor to smooth out the converter DC output ripple and provides a solid input to the inverter.

This filtered DC voltage is converted to AC voltage output using the inverter’s active switching elements. VSI drives provide higher power factor and lower harmonic distortion (noise) than phase controlled current source inverters and load commutated inverters drives. The drive controller can also be configured as a phase converter having single-phase converter input and three-phase inverter output.Controller advances have allowed increased voltage and current ratings and switching frequency of solid-state power devices over the past 50 years. VFDs were first introduced in 1983, and the insulated gate bipolar transistor has in the past 20 years become the standard for VFDs as an inverter switching device.

In variable-torque applications using Volts per Hertz (V/Hz) drive control, AC motor specifications require that the voltage magnitude of the inverter’s output to the motor be adjusted to match the required load torque in a corresponding V/Hz relationship. For 460 VAC, 60 Hertz electric motors, this V/Hz relationship would be 460/60 = 7.67 V/Hz. While acceptable in a wide range of different applications, V/Hz control is sub-optimal in high performance applications. High performance applications requiring low speed control, demanding high torque, dynamic speed regulation, positioning, and reversing load demands, there are open loop VFDs and closed loop VFDs would be desired over V/Hz VFDs.

Electrical VFD Applications

Many manufacturers will apply electrical VFDmodulesto rotating equipment to reduce amperage spikes upon start up of large electric motors. Choosing the right electrical VFD for an application will benefit rotating equipment by providing less wear on the electric motors where applied. Adjusting the acceleration and deceleration time of electric motors can extend the lifespan of an electric motor. Variable frequency drives provide the ability to control the frequency of starting and stopping of an AC electric motor. This ability allows an AC electric motor to only operate when needed, for the equipment its rotating, and electric motors have a longer lifespan if they are only running when they need to be.

Approximately one third of the worlds electrical energy is supplied by electric motors in fixed-speed centrifugal pump, fan, and air compressor applications. These fixed-speed applications hardly ever require the full load speed (RPM) of the electric motor in which theyre operating. By installing an electrical VFD to these applications, electric motor speeds are reduced, and power costs can be reduced by 50% or more. Technology has allowed cost and physical size reduction of variable frequency drives, and has improved performance through advances in semiconductor switching devices, simulation, control techniques, and control hardware and software.

Electrical VFD Power Savings

The majority of electrical VFDmodulesin the market today contain electronic circuitry that converts 60 Hertz Line power into direct current. The variable frequency drive converts this line power into a pulsed output voltage that duplicates varying alternating current to a desired frequency (speed). A properly applied electrical VFD when paired with the correct electric motor will significantly reduce operating costs for manufacturers. This is particularly true for variable torque loads such as fans, blowers, and pumps. Blowers are often used with dampers to control air flow; these dampers may operate either manually or automatically. When dampers are closed, 50% of the electric motor current will drop to approximately 60% of full load nameplate current. By utilizing variable frequency drives in blower applications, the current draw of the motor will be reduced 30% for every 10% drop in speed. The same electric motor operating from an AC variable frequency drive at 50% speed, will draw approximately 20% of the full load current.

Please watch our YouTube Video, to learn more about electrical VFD modules. An Electrical VFD Is Also Known As A Variable Speed Drive. For Electrical VFD Repair And Replacement Quotes, Contact Precision Electric, Inc.An electrical VFD (variable frequency drive) is also known as a variable speed drive For electrical VFD repair and replacement quotes, contact Precision Electric, Inc.