ABB CP600 HMI

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The ABB CP600HMI is designed to be interfaced with the ABB AC500 PLC. The ABB CP600 is ABBs latest HMI, and is now available in a broader range, from the entry level (4.3) to the high-end panel (15). The ABB CP600 HMI is highly flexible and is specifically designed for advanced applications in complex systems or processes. ABB CP600 HMI uses premium graphic panels created with either the PB610 engineering software or the web browser panels via the PLC web server. The ABB CP600 HMI series gives better information representation to ease human-machine interaction.

ABB CP600 HMI

Engineering software for the ABB CP600 HMI is based on XML technology, enabling you to create easy intuitive graphics. ABB CP600 HMI visual objectsare created with the Scalable Vector Graphics (SVG) are totally independent of the operating system, providing high customization flexibility and easy integration with your automation system. The ABB CP600 HMI allows for easy creation of dynamic objects with configurable properties, the ability to interconnect objects, transformation or easy resizing and, quite simply, getting the most out of your creative design.

Additional Features

Additional features of the CP600 Series:
Data acquisition and trend presentation
64k Colors
User memory RAM 128 MB Flash Disk & 256 MB DDR
Recipe data storage
Multilanguage applications
Powerful macro editor using Java script based on standard
ECMA-262 execute widgets and pages events to get more
capabilities
Alarms and historical alarm list
Eight level password protection
Report printing to serial printer
Vector graphic capabilities including the support of multiple
layers and object transparency
Data display in numerical, text, bargraph, analog gauges and
graphic image formats. Dynamic object properties supported
RSS feeds, rotating menu, scheduler.

Additional information and instruction manuals can be downloaded at the ABB Website.

 

 

 

 

ABB AC500 PLC

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ABB AC500 PLCMost downtime is caused by either human error or device malfunction, which can be avoided with the right solution. Using dual CPU’s helps negate the risk of total system failure, thus enhancing system availability. If the retention of critical data and the avoidance of downtime are important to an application, the ABB AC500 PLC is an ideal solution for the application. The ABB AC500 PLC is a greater resource with no downtime in hardware / software failure with the double CPU’s it offers and communication fieldbus CS31. The ABB AC500 PLC is cost efficient and is easy on system maintenance through the use of standard hardware.

Communication with the ABB AC500 PLC is flexible, real time capability and the highest possible data transmission speed on automation systems. ABB developed a communication platform for the ABB AC500 PLC that offers customer oriented solutions for the most varied communication tasks. Simple network configuration and diagnostic options using the PS501 Control Builder Plus enables fast planning, implementation and commissioning. ABB AC500 PLC supports Profinet I/O , Profibus DP, CANopen, DeviceNet, CS31, Modbus RTU, RCOM, Ethernet, Internet and EtherCat.

Encoder Feedback Module

The ABB AC500 PLC offers a scalable CD522 encoder module that offers accuracy and dynamic flexibility for a customized solution. The ABB CD522 encoder module has two independent encoder inputs on board and can be easily configured using the ABB Control Builder software for ten different operation modes and for frequencies up to 300 kHz. The ABB CD522 encoder module can solve counting tasks and offers pulse outputs and integrated inputs, making it capable of reacting very quickly when receiving inputs directly from the machine. The ABB CD522 encoder module ensures higher productivity and safer operations. ABB CD522 also supports Impulse, Incremental and Absolut interfaces.

Applications

The ABB AC500 PLC can be used in an array of applications such as in wind mills, solar trackers, high-volume circuit breaker production, large ships, tunnel automation and traffic control, packaging and printing machines. The ABBAC500 PLC can be combined in three CPU-integrated communication interfaces with up to four different communication couplers. The ABB AC500 PLC can be integrated with the most suitable automation devices into their specific solution. ABB AC500 PLC can also be used in multiple protocol systems for new, demanding applications or simple protocol conversion gateways.To learn more about the ABB AC500 PLC, please visit the ABB Website.

 

 

 

ABB ACS550 VFD

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ABB ACS550 VFDThe ABB ACS550 VFD combines a sophisticated microprocessor with an advanced IGBT power switching technology to deliver volts per hertz, close looped flux vector and sensor less vector control of alternating current motors. The ABB ACS550 VFD control panel offers numerous benefits making it the most user-friendly panel out of all variable frequency drives in the industry. The extensive library of pre-programmed applcation macros maximizes convenience and minimizes start-up time. The ABB ACS550 VFD can handle the most demanding industrial applications in an efficient, dependable and economic manner.The ABB ACS500 VFD is mainly used in pump, fan, conveyor, and other related constant torque applications. The ABB ACS550 VFD is ideal for those situations where there is a need for simple installation, commissioning and where custom or special engineering is not required.

ABB ACS550 Packaged Systems

ABB ACS550 VFDThe ABB ACS550-CC is is a complete drive with bypass package that includes an ABB ACS550 VFD, a bypass function that allows the motor to be run at full voltage in the event the drive is shut down for service, a main disconnect means and branch circuit short circuit and ground fault protection. Complete, pre-engineered packaged systems reduce time, effort and the cost of installion the ABB ACS550 VFD bypass option. The ACS550 VFD bypass function is configured entirely of standard industrial control components. The ABB ACS550 VFD bypass package includes two electrically interlocked contactors, a motor overload relay, a control power transformer with primary and secondary fusing, and a cover mounted drive-off bypass selector switch. The ABB ACS550 VFD bypass is accomplished by means of the two contactors. One is the bypass contactor used to connect the motor directly to the power line. The second contactor is the output that disconnects the motor from t he drive output when operating in bypass mode. This prevents the back feeding that would occur if line voltage were applied to the drive output terminals. The ABB ACS550 VFD output contactor and the bypass contactor are electrically interlocked to prevent simultaneous operation.

ACS550 Enclosure Options

ABB ACS550 VFD with bypass packages are available in Nema 1 and Nema 12 enclosures through 100 horsepower in power ratings of 208-230 voltage. ABB ACS550 VFD with bypass packages are also available in Nema 1 and Nema 12 through 400 horsepower at 480 voltage and 150 horsepower at 600 voltage. For outdoor applications, Nema 3R enclosures are sheet steel construction with a tough powder coat paint finish for corrosion resistance and include a 100 watt, thermostatically controlled space heater and thermostatic control of the force ventilated cooling system as a standard. Technical documentation for the ABB ACS550 VFD can be downloaded from the ABB Website.

 

Lenze ECS Servo Drives

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Lenze ECS servo drives are designed with a high overload capacity specifically for multiple axis applications with high dynamics. Lenze ECS servo drives compromises axis modules and power supply modules which can be combined to an optimized unit for multiple axis applications. The control tasks and motion control functions can be split according to the application-specific requirements between a central control system. A high degree of precision is achieved when carrying out multiple axis coordinated movements by transferring synchronized speed and torque set points delivered through the Lenze system bus; with microsecond accuracy at cycle times down to one millisecond. The Lenze ECS servo drives is optimized for gantry systems, robots, packaging machinery or feeding and removal applications in handling technology.

ECS Product Overview

Lenze ECS Servo DrivesLenze’s automation system components and ECS servo drives are simple to setup and offer a complete automation system for coordinated interfaces. Lenze ECS servo drives can achieve high levels of flexibility in their drive configuration through freely programmable ECS axis modules through prepared solution packages. Lenze ECS servo drives displays texts, graphics or touchscreens so they’re safe and easy to operate while monitoring the machine. Lenze offers multiple range of display and operating module options for the ECS servo drives. The integrated development environment optimally integrates display with Lenze ECS servo drives which facilitates project planning for particular applications. All of the Lenze ECS servo drive system components are compatable with Lenze CAN system bus which makes it easier to integrate the system and avoid interface problems. Lenze ECS servo drives also offers a wide range of power-dependent accessories such as mains chokes and EMC filters for noise reduction.

ECS Application Software

Lenze ECS Servo DrivesThe “CamDesigner” is a software tool which makes it easy to create motion control profiles. Lenze ECS servo drive software program allows the user to illustrate and process all motion profiles simultaneously in accordance with the motion plan for all drives in the machine. A great number of manufacturing processes use winding drives to pick up materials produced or to transfer materials for further processing. Program changes can be made at the touch of a
button as different motion profiles can be loaded into the drive controller via the ECS application software. To learn more about the Lenze ECS servo drives, or to download literature pertaining to the Lenze ECS servo drives, please visit the Lenze Website.

 

Lenze PositionServo 940

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Lenze manufactures products for advanced control technology in the field of industrial automation. Lenze produces affordable and flexible products for applications that use single-axis controllers, precision torque, and velocity controls. Lenze products range in power ratings from less than 1 kilowatt through 370 kilowatt and can be used for synchronous and asynchronous servo motors. Lenze products use Windows based application software for ease of commissioning and excellent diagnostic tools.Products range in power from less than 1kW up to 370kW for both synchronous and asynchronous servo motors. Easy to use Windows based application software allows you to define your motion applications and provides excellent diagnostic tools for completing your design.

PositionServo 940 Features

Lenze PositionServo 940The Lenze PositionServo 940 series drives can be used in every level of industrial applications. From basic torque and velocity control, to fully programmable coordinated motion.Every PositionServo 940 drive ships withMotionViewOnBoard,MotionView; these are the programming, set-up and diagnostic tools. The programming, set-up and diagnostic tools are embedded into the 940 drive and can communicate from any web browser via Ethernet. Communication and networking for the PositionServo 940 are handled over Ethernet as a standard, but the drive can also provide options for EtherNet/IP, DeviceNet, CANopen, PROFIBUS and RS-485 Modbus.

The PositionServo 940 can perform along with the most high-level control and drive solutions in the market, and can work in both a centralized or decentralized control setup. By combining a highly efficient servo drive with a flexible, easy-to-use control, the PositionServo is packed with features and performance all for an affordable price. There are 2 different forms of PositionServo; the 940 series is for encoder-based applications and the 941 series is for Resolver-based applications.PositionServo 940 drives are compatiable with the Lenze MCS series servo motors, third party AC permanent magnet synchronous motors and encoder or resolver feedback motors. Lenze Position Servo 940 is certified by UL, cUL and CE. PositionServo940 also features electronic gearing and torque, velocity and position control. PositionServo 940 comes with a Two-Year manufacturer’s warranty.

Technical documentation, product manuals, application notes,MotionViewSoftware, MotionMatchsizing software, and other downloads for the PositionServo 940 product is available on the Lenze Americas website.

Lenze 9400 Servo Drives

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Lenze 9400 Servo DrivesLenze 9400 single-axis drives combine mains supply, DC bus and inverter in a single unit. The Lenze 9400 servo drive filter elements and brake chopper are integrated into the drive module; allowing self-sufficient application in distributed control cabinet installations. Lenze 9400 single-axis servo drives come in power ratings from 0.37 kilowatt through 370 kilowatt. Lenze 9400 multi-axis servo drives are designed to be used in compact multi-axis installation environments. Lenze 9400 multi-axis servo drives are proven to reduce material and installation costs by energy exchange via the DC bus; reducing power requirements on the mains side. Lenze 9400 multi-axis servo drives also reduce material and installation costs by sharing the main supply between multiple axes. Lenze 9400 servo drives have a wide operating volt range, are UL Certified and CE Compliant; making them a worldwide product for industry.

Communication

Lenze 9400 servo drives are designed with modules that prevent restriced communication in any way. The Lenze 9400 servo drive can be easily connected to optional modules that guarantee adjustment to the drive’s application environment in all situations and allow future standards to be integrated. Lenze 9400 extension module options are as follows:

  • Digital Frequency
  • CANopen
  • DeviceNet
  • Ethernet
  • Powerlink
  • EtherCAT
  • Profibus
  • Profinet

Lenze 9400 servo drive parameters, process data, and application programs can be accessed from any location (remote maintenance) via an Ethernet network or phone line.

Why Choose Lenze?

Lenze 9400 Servo DrivesLenze objective is to constantly manufacture products that successfully handle more tasks in shorter time frames.With Lenze’s motivated and committed approach, they work together with customers to create the best possible solution and set ideas in motion. Lenze works with their customers in every aspect, regardless of whether you are looking to optimize an existing machine or develop a new one.

As a global specialist in Motion Centric Automation, Lenze offers products, drive solutions, complete automation systems, engineering services and tools from a single source.Lenze is one of the few providers in the market who are alongside their customers for the entire development process of initial ideas to after sales, from the control system all the way to the drive shaft.Learn about Lenze wide range of skills and discover everything you need to know about one of the leading drive and automation specialists in the field of machine engineering.

2013 Industrial Services and Training Expo Registration

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Please fill out all of the information below and select “Register Now” to complete your registration, you will receive a confirmation once you have been accepted into our system.

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Lenze MCS Servo Motors

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Lenze MCS Servo Motors

Lenze servo motors are designed for all applications requiring precision and dynamic performance. Lenze servo motors have been designed to communicate with Lenze servo drives.

The Lenze servo motor and servo drive combination results in precise motion control systems. Depending on the application and torque requirements, Lenze servo motors provide both asynchronous and synchronous motors.

MCS Features

Lenze MCS series servo motors rated torque range is 0.5 to 190 Nm; with power ratings from 0.25 kW through 15.8 kW. Lenze MCS servo motors are mainly used in applications that require high dynamic performance with minimal application space. The MCS stator winding is made up of individual coils using Single Element Pole Technology (SEpT). Lenze MCS servo motors are user friendly when combined with Lenze 9400 servo drives, and commissioning is “plug and play”, since the controller comes supplied with corresponding motor parameters.

High-Quality magnetic materials and specially developed pole forms in the MCS make for excellent servo drive technology.Lenze MCS servo motors are designed with reinforced bearings to protect the encapsulated stator and to increase reliability in harsh ambient conditions.Lenze MCS servo motors feature high overload capacity and large angular accelerations.

Lenze MCS servo motors can be quickly mounted and easily serviced because of their unique plug connections. The Lenze MCS servo motors come with a secondary loose nameplate and an electronic nameplate for ease of commissioning.

Lenze MCS servo motors can use either a resolver as feedback, incremental encoder or an absolute value encoder. Other features of the Lenze MCS include a hold brake option, natural or forced ventilation system, and IP65 enclosure (IP54 forced).

Yaskawa Variable Speed Drives

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TheYaskawa A1000variable speed drives provide outstanding quality, performance, flexibility, and environmental friendliness. The Yaskawa A1000 variable speed drives offer closed loop vector technology and is used in applications where precise speed regulation is required.The Yaskawa A1000 variable speed drives come in fractional horsepower through 1000 horsepower. The Yaskawa A1000 variable frequency drives offer network communications, speed feedback, and expandable I/O to control anything from simple fans and pumps to complex machines. The Yaskawa A1000 variable speed drives can be used on induction motor applications and permanent magnet servo motor applications. For new installations or retrofits, theYaskawa A1000variable speeddrives provide a single solution, regardless of the application.

Yaskawa V1000 Series

Yaskawa Variable Speed DrivesYaskawa V1000variable speed drives pays off the promise of being in control with products that make businesses move. Yaskawa V1000 variable speed drives can be used in v/hz (volts per hertz), or vector mode. The optimum balance of energy input, product output, maintenance risk, and long life is reached with Yaskawa V1000 variable speed drives. The Yaskawa V1000 variable speed drives can operate at up to 1000 hertz output for spindle applications. TheYaskawa V1000variable speed drives are only available for 1000 hertz output by request upon purchasing from a Yaskawa distributor.

TheYaskawa V1000-4Xvariable speed drive is a version of the standard Yaskawa V1000 variable speed drive in an integral enclosure that meets NEMA type 4X/12 indoor use requirements, UL type 4X/12 standards, and the IP66 rating of IEC 529. This enclosure provides the protection required in tough washdown or dust-tight environments, common in Food and Beverage Processing, Packaging, Metal Machining, Woodworking, Pumping, Refrigeration, Printing, and other related manufacturing industries. TheYaskawa V1000-4Xvariable speed drives enclosure is coated to protect against the harmful effects of sanitizing chemicals commonly used in food processing industries.

Yaskawa G7 Series

Yaskawa Variable Speed DrivesYaskawa G7variable speed drives are designed for applications where the motor distance from the drive is significant. The Yaskawa G7 can be up to 1000 feet away from the motor its controlling. The Yaskawa G7 variable speed drives utilize 3 level control to offer the best solution for challenging installations. Yaskawa is the only manufacturer to offer a low voltage drive with this architecture. 3 level technology minimizes drive induced problems associated with long motor cables and premature motor bearing failures. TheYaskawa G7variable frequency drives reduce overall electrical noise, resulting in the most problem free installations. The Yaskawa G7 variable speed drives also provide high flexibility and excellent vector performance for control of speed, torque, and position.

TheYaskawa G7variable speed drives have three auto-tuning methods to optimize motor control, including the new static auto-tuning which does not require load decoupling, or motor rotation. The LCD operator displays 5 lines x 16 characters, in 7 languages. The G7 keypad includes memory for parameter settings that makes it easy to transfer settings from one drive to another.

The Yaskawa G7 variable speed drives have a large programming feature set to handle sophisticated industrial applications. If the standard feature set does not meet specific requirements, the Yaskawa G7 can be programmed using software called DriveWorksEZ. TheYaskawa G7variable speed drives are available in ratings through 500 horsepower.

Electronic Soft Start VS Variable Frequency Drive

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Electric motors that start up across the line require a lot of energy when accelerating up to the motor’s full speed. Reducing the inrush current in an electric motor that has to frequently start and stop will reduce electric motor heating, which results in a longer lifespan of the electric motor. In pump, fan, mixer, conveyor and compressor applications, either an electronic soft start or a variable frequency drive can be applied to reduce inrush current. Choosing between an electronic soft start vs a variable frequency drive depends on whether or not the electric motor speed needs to be controlled, complexity of the application, and the performance requirements.

Benefits of an Electronic Soft Start

Electronic Soft Start VS Variable Frequency Drive

An electronic soft start controls an electric motor’s voltage supply during the start up process which reduces the inrush current on the electric motor, which extends the overall lifespan of the electric motor by reducing said inrush current. An electronic soft start are usually only seen on large fan, pump, centrifuge, and mixer applications that exceed 200 horsepower that require very few start and stops; have little or zero integration into facility networks; and are required to only operate at the electric motor’s full speed. Electronic soft startsreduce the wear on mechanical gears, chains, belts, sprockets and gearboxes.

Electronic soft starts also reduce water hammer in pumping applications. Reducing the electric motor inrush current can prevent peak overload of a plant, which can prevent peak demand penalties charged by the local utility company. An electronic soft start is less expensive than a variable frequency drive but an electronic soft start is far less complex than a variable frequency drive.

Benefits of a Variable Frequency Drive

Electronic Soft Starts VS Variable Frequency DrivesThe main function of a variable frequency drive is to control the speed of an electric motor. Being able to reduce an electric motor’s speed increases energy efficiency.Variable frequency drives provide energy efficiency, diagnostic capabilities, process control integration, and reduced stress on electric motors and other manufacturing equipment. Most electric motor applications do not require the motor to operate at the motor’s full speed, so reducing the electric motor speed via a variable frequency drive by 20% can potentially reduce energy use by 50%.

Variable frequency drives can be applied on processes that require extremely tight speed regulation by changing the motor frequency in relation to the load in order to accurately control the motor speed. Variable frequency drives have a much higher torque per amp ratio than electronic soft starts, which is why variable frequency drives are used on applications where high starting torque is required. Variable frequency drives provide fast payback in centrifugal pump applications because processes are maintained at reduced motor speeds; which reduces the total utility energy consumed. Most variable frequency drives can also be used as a phase converter for electric motors. Most variable frequency drive manufacturers offer drive products up to 3 horsepower for 1-phase 208-230 Volt input, 208-240 Volt 3-phase output.

Variable Frequency Drive Manufacturers

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Most variable frequency drive manufacturers located outside of the United States offer poor technical support. When choosing a variable frequency drive product, it is recommended to choose a manufacturer who offers a complete line of technical support for their products. Precision Electric has been servicing and supporting the industrial manufacturing world since 1983. Precision Electric aims to increase production time while minimizing manufacturing downtime. Precision Electric recommends their customers use variable frequency drive products manufactured by either ABB or Lenze Americas.

ABB Low Voltage Drives

Variable Frequency Drive ManufacturersABB low voltage AC and DC variable frequency drives are manufactured in the United States are used across all industries and applications. ABB variable frequency drives offer application specific functionality control for different types of motors as well as flexible connectivity to automation networks. ABB variable frequency drives, inverters and converters are proven and reliable solutions backed by global production and life cycle services.ABB variable frequency drives provide scalable motor control from standard to demanding applications for a wide range of industries, especially in the process industries such as pulp and paper, metals, mining, cement, power, chemical, oil and gas. ABB variable frequency drives are packed with advanced drive technology developed by ABB engineers and are capable of tackling even the most demanding requirements. A wide voltage and power range with various drive configurations and options enable one drive platform to be used for all needs.

Precision Electric offers retrofit solutions with the integration of ABB low voltage variable frequency drives. Precision Electric also offers ABB low voltage variable frequency drive distribution, technical telephone support, repair services and certified ABB start up solutions. The ABB Certified Start Up adds an extra year to any ABB drive product that is installed by qualified Precision Electric service technicians.

Lenze Americas Drive Products

Variable Frequency Drive ManufacturersLenze Americas variable frequency drives are manufactured and stocked in the United States. Lenze Americas variable frequency drives and automation technology is used in a wide variety of industries; including materials handling, packaging industry, robotics and automotive. Lenze Americas products are carefully coordinated and matched and can be combined as required to provide the right solution for production needs. Lenze Americas automation solutions with integrated software and system engineering and a global customer service make Lenze Americas a leader in their industry. Lenze Americas reliability combined with the quality of their products and services consequently increases the productivity of industrial manufacturing. Precision Electric has been working with Lenze Americas for over 25 years. Precision Electric has been offering retrofit solutions to industrial manufacturers with the integration of Lenze Americas variable frequency drive products. Precision Electric offers repair services, distribution, and technical support for Lenze Americas variable frequency drive products. Call Precision Electric today for free repair quotes or replacement quotes for ABB low voltage drive products and Lenze Americas drive products.

Servo Motor Repair

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Servo Motor RepairPrecision electric has offered industrial servo motor repair since 1983. Precision Electric has the technical training and proper testing equipment to repair all types of industrial servo motors.Over the years Precision Electric has repaired and replaced thousands of servo motors for manufacturers.

There are a lot of companies who offer industrial servo motor repair who don’t actually repair servo motors in their own facility. Precision Electric knows this because many of these facilities outsource their industrial servo motor repair to Precision Electric.Precision Electric is also a distributor and integrator of several industrial servo motor products.

Precision Electric has an entire warehouse of obsolete servo motors that were damaged beyond repair and they are used solely for replacement parts on repair jobs. Stocking parts for obsolete servo motors streamlines repair processes and maximizes production time for the end-user. Precision Electric keeps original specification sheets on file for hundreds of obsolete and current industrial servo motors.

All repair work performed by Precision Electric includes a 12 month in-service warranty. The Precision Electric in-service warranty begins the day the servo motor is put into production and ends 12 months later.

Maintaining Obsolete Equipment

Servo Motor RepairWhen an industrial product has reached the end of its life cycle, a more advanced product becomes available. Industrial manufacturing equipment can be expensive, so manufacturers cut costs by maintaining obsolete equipment in production.

The intent of Precision Electric routine maintenance is to provide manufacturing facilities with optimal production, and also to prevent Emergency or Rush repair services on servo motor repair. Precision Electric routine maintenance of servo motor repair can save manufacturers thousands of dollars in production loss, and can also cut servo motor repair costs.

Precision Electric routine maintenance consists of removing all servo motor parts, cleaning parts and motor winding, replacement of bearings, replacement of damaged seals, repair bearing housings if needed, dynamic balance test and repair, final testing of all electrical components, assembly of servo motor, and final test-run of servo motor.

Spare Servo Motors

Servo Motor RepairPrecision Electric recommends all manufacturers keep spare servo motors on crucial production lines. Keeping a spare servo motor on crucial production lines can make a manufacturer profits when the primary servo motor fails. If a spare servo motor is not available when the primary servo motor fails, manufacturers can lose thousands of dollars in production downtime while the servo motor is being repaired.

Precision Electric offers emergency repair services for servo motors to manufacturers around the world. Precision Electric is open 24 hours a day to meet the service demands of industrial manufacturers. Call Precision Electric today for free servo motor repair quotes or servo motor replacement quotes.

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